Page 1
Standard Times Mechanical Saab 9000
Standardtider Mekanik Saab 9000
Forord
Reklamationer
Felkoder
Augusti 1995
STANDARD TIMES - |e ma ae 9000 SEF -001
Mechanical
FORORD
indeining
Tidlistan 4r indeiad i {6\jande huvudgrupper:
Service
Motor
Elsystem, belysning, instrument
Kraftévertéring
Bromsar
Framvagn, styrinrattning
Fjadring, bakaxel, hjul
Kaross, klimatsystem, ventilation
oeoeonveoewss»er -
Tillbehor
|
|
|
i
I: I grupp 5; B
516 Bromsskivor
517 Bromskiotsar
Undergrupp + 2-stalligt lpr = OBJEKTKOD
Arbetsomfattning
Normait ingaér allt erforderligt arbete | listtiderna. | 9 fran detta i
F och G pa tabelisidan.
Tid ingar inte fdr:
- feisdkning om detta inte 4r angivet under kolumn G aigard 8
= evakuering/patylining av gas till AC | listtiderna
- ordertid: in- och utkdming, tidst&mpling, bestdlining och hamining av reservdelar
Listtider
Listtiderna 4r framtagna med verktyg och arbetsmetoder eniigt SAAB's verkstadshandboécker.
Andring av tider
Andrad tid med x, exemp 1,2". Ny tid med n a4
Page 2
—
-00: STANDARD TIMES - STANDARDTIDER = 9000 STANDARD TIMES - STANDARDTIDER 9000
Férkortningar Instruktion
Karosstyp Utrustning
4d = 4 dérrars Sedan AB = Krangningshammare Hur tidlistan anvands
5d = 5 ddrrars Combi-coupé ABAG == Airbagmodul 516
cs = 5 ddrrars Combi-Sedan ABAG 2 = Airbagmodul, passagerare rabe ance
Mu ABS = LAsningsfria bromsar
\ ' AC = Luftkonditionering
tistio » soars. ACC = _ Automatisk klimatkontroll
= Insprutningssystem
Tu = tae — - Aerodynamiska skdidar
dl = tater ae ieee Saar
B202Tu = 2,0lliter ASR = aaa ee
82341 = 2,3liter BP = Gidoskiider
8234Tu = 2,3 liter Bs = Qhundapert
=. See BT —_=_ Bailtesstrickare
Unleaded fuel = Biytri bensin cc = Farthailere
Leaded tue! = Blyad bensin a ~ Canbiais
Viixetlada DCC = _- Farddator
M = Manuel ol = Tandsystem Saab DI
A = Automatisk EA = Antenn, elektrisk
4 = 4-vaxlad EDU 1.2 = Farddator
5 = S-vaxlad —M = Backspegel, elektrisk =
, - ES = Elektriskt mandvrerad tramstol a
-84 = tom 1984 ESM = = _Ellektriskt mandvrerad stol med minne Gor sé har:
Pm a 1964 ESR = Soltak, elektriskt manévrerat Nar ett arbete ska tidsbestammas valjs bildsida fr den detalj som arbetet avser med hjalp av innehalls-
“: jn sor rea ETS = Eliektriskt styrd trotte! forteckningen
82-64 = from 1982tom 1984 ll ss ——_- - Leta ratt p& den detalj som skall Atgardas, se bildsidan.
= Soltak, ie ;
Rattplacering Ic = Intercooler — siaeiiiliieeiidainicicaiil
LHD = Vansterstyrd Lu = L&derkliadse! FOlj sedan térklaringama pa tabelisidan.
RHD = =_—-Hégerstyrd MSR ~— = _ Soltak, manuelit mandvrerat
Marknadskoder PS = Servostyming Kolumn A rit
Angivna koder avser marknadsuttorande R12 = CFC/Freongas " star i 9. Nar flera objektkoder har samma arbetsomtattning
AU Aualen Ri34a_ = Miljvanlig gas och tid, ar de uppstalida under (metian tva p linjer). Dessa koder r inte
BE = Belgien RAC = Bakre AC knutna till nagon specie! rad | kolumn B. utan kan kombineras med vilken som heist av
ao : Schweiz po 3 Saab Traction Controi System |
~ aie Kolumn B IONUMMER
DE = Tyskland 1Onr 01 - 49 Mekaniklista
. = Fidrran Ostem Lokatieort 51 - 99 Karosslista
Aen 1 = t:e/tram
4 = Storbritannien e ae KolumnC BIL
= Japan Har anges bia
ME —=_-Mellan Ostem . fein eiapal Sa
NL = _Nederlindema - = Santor . ie
NO = Norge 4 “4 ao Ingen uppgift = alla bilvanianter
SE = Sverige
= ; hired Kolumn D LOKALISERING
A aca Anger placering av vissa likartade detaljer med med olika placering | bilen.
Se fOrkortningar sid 2. Ex. 1, 3/4 = Fram, vanster/hoger.
Page 3
SE-004 STANDARD TIMES - STANDARDTIDER 9000
STANDARD TIMES - STANDARDTIDER 9000 SE-005
Kolumn E ANTAL
Antal detaljer som tiden avser. Saknad antalsuppgift = 1 detaij.
Kolumn F LOSSTAGEN DETALJ/UTFORT ARBETE
Om en objektkod finns angiven i denna kolumn ska tiden for denna laggas till tiden for
det aktuella arbetet, om detaljen inte redan 4r losstagen.
KolumnG ATGARD
Har markeras den 4tgard som tiden avser.
Tex 1 avserbyta
5 avser justera
Nar 2 siffror finns angivna pa samma rad galler att tiden avser endera av atgardema.
Med ett streck (—-) menas att ett arbete som normalt ingar | huvudarbetet. i detta fall inte
ingar.
Kolumn H TID
Tiden anges i timmar.
0,1 tim = 10 perioder = 6 min
0,01-0,14 timmar avrundas till 0,1 tim
0,15-0,24 timmar avrundas till 0,2 tim, osv
Kolumn I PRISKOLUMN
Pris itylies vid behov av IMP (AF)
Tillaggsarbeten:
Tider f6r tillkommande utrustning som inte ar standardutrustning kommer att placeras direkt efter sista
objektkoden pa respektive sida under en heldragen linje. Har ingar sAval tillbehdr som tillvalsutrustningar.
Av praktiska skal kan dock tiden f6r tillvaisutrustningen inga i tiden fOr huvudarbetet. Detta markeras |
kolumn C.
OBS! Exemplen AskAdliggdr endast. Tider och koder aterfinns ej alltid i texten.
Las fdljande exempel noggrant:
Exempei 1 - byte av avgassamiare Saab 9000 Tu M87
- Avgassamiare finns under flik f6r motor, grupp 2.
~ Dar har inloppsrér, avgassamiare nr 251.
- SIA upp grupp 251 dar bilden av avgassamiare finns
- Avgassamiaren har objektkod 251 31 (Id nr 06)
- PA tabelisidan finns angivet 1,9 tim fr byte av avgassamiare
- OBS! 1 F-kolumnema finns objektkod 670 10 noterad
= 87010 &r objektkoden fOr AC-kompressor eniigt text necierst pa tabelisidan
= Tiden (1,9 tim) fr att byta avgassamiare galler nar AC-kompressom &r frilagd eller ej Ar monterad.
- Tiden fdr tritaggning av AC-kompressor (Id nr 01) ar 0,4 tim
- Den totala tiden fdr att byta avgassamiare blir alltsa:
- {Or bil utan AC = 1,9 tim
= 16r bil med AC « 1,9+0,4 = 2,3 tim
Exempel 2 - Byte av straikastarglas Saab 9000 CS
— Strdlkastare finns under fliken fOr elsystem, grupp 3
— Dar har huvudstralkastare nr 351
— Sl upp bild nr 351-A
- Strdlkastarglas har objektkod 351 25
- PA tabelisidan finns angivet 0,2 tim fdr byte av stralkastarglas (Id nr 02)
- 1 kolumn D finns angivet 3/4 som avser antingen vanster eller hoger glas (Se kodfOrklaring sid 2)
= Dessutom finns ett streck i kolumn G vid 05 och 08. Detta innebar att justering och kontroll inte ingar i
tiden fdr byte av straikastargias
— FOr att {4 en total tid maste tiden for kontroll och justering laggas till
~ Strdlkastare kp! har objektkod 351 10 (Id nr 02) och tiden fOr kontroll och justering ar 0,2 tim
— Total tid fdr byte av glas + + ji 9 blir 0,2 + O.2tim = 0,4tim
Exempel 3 - Fullservice var 20 000 km Saab 9000i, M90 (Matarstiilining 60 000 km)
- Service finns under flik 16r grupp 1
~ Fullservice har nummer 113
- Sl& upp grupp 113
- Fullservice har enligt bildsidan objektkod 113 12
Pa framgar att denna obj har tiden 1,4 tim (Id nr 05)
Vid 60 000 km service tillkommer fdijande punkter:
- Luftrenartitter byte tid = 0,2
Total tid Fullservice 60 000 km
1,5 + 0,1 = 1,6tim
- Ev kan kundprogram tillkomma, med atgarder som kunden kan bestalla av verkstaden.
Kundprogrammet ingar som en oblig: dol av full pa vissa
Tid = 04
Exempel 4 - Service 40 000 km Saab 9000 Tu, M92
= Service finns under flik fOr grupp 1
~ Saab Originaiservice har nummer 113
~ Sid upp grupp 113 (113-8/113-2)
~ Service 40 000 km har objektkod 113 27
- Pa Nt ngar att denna har tiden 2,1 (Id nr 01) ulan katalysator, med katalysator 1,6
(id nr 02)
Page 4
SE-006 STANDARD TIMES - STANDARDTIDER 9000 STANDARD TIMES - STANDARDTIDER 9000 SE-007
FELKODER
REKLAMATIONSHANDLINGAR OvRIGT SKADAD/FORMFEL MEK FUNKTIONSFEL
01 = Monteringsfe! 31 = Sprucken 71 Funktionsst6rming ')
vIKTIGT 02 Fel detalj monterad 32 Brusten 72 Utebliven tunktion 1)
Denna ands av SAAB A AB f6r kvalitetsuppfdijning. Det ar mycket viktigt att fylia i cs = Saeed 3 hwen 73 Dillig koidegenskap
sal 04 = Bearbetningsfe! 35 Separation 74 Qnormait slitage
fullstandiga uppgifter for att sakerstalla den tekniska Aterforingen. 0s Hég bransie/ 37 Deformerad/torm‘ct 5 Svag
76 = Slirar
FELKODER 06 —Optiskt fel (glas) 77 ~—s rorening
Vid garantih g av komp maste ing goras pa ett sat sA att p 07 —Dalig passning 78 Glapp/oss
kan identifieras. Om felkod fyils i, kan resultatet bli att laggs pa g och forbatt- 08 —_Dallig korbarhet OLJUD/VIBRATIONER 79 Fel instalining
ring av fel komponenter. 09 Lukt 40
42 gnissel
Var &ven noggrann vid val av lokaliserings-, garantityps- samt atgardskod. 43 Skrammel
44 ~—-Vindbrus FINISH/YTFEL
45 =‘ Visslande 81 Korrosion
TILLVAGAGANGSSATT ANSLUTNING 46 =‘ Tickande 82 —_Blasor/porer
Avgor for respektive skada vilken felkod som bast Overensstammer med den av mekanikern funna Komponent 47 — Vibrationer 63 Repa
orsaken til! skadan. 10° Felaktigt/skadat kontakthus ') 48" Obalans 84 —_Rinn/dropp
11° Korrosion/tuktskadad ') 49° Pulserar 85 — Férorening/damm
Felkoderna 61, 62, 71 och 72 bor endast anvandas i de fall da man inte kan faststalla den egentliga 12 Kabetbrot etitiedningendte- - —
felorsaken. — 88 —_Buckla/formfel
13" Skadat stift") 89 Rostskydd saknas
Felkoder for ANSLUTNING komponent ar 10, 11, 12, 13, 14 och for ANSLUTNING ledningsnitt 15, 16, 14" Urbackat stift ") LACKAGE 94 — Overrdk lack
17, 18 och 19. pod — 95 —_Polerros
Ledningsnit 96 = Sliprepa
15" — Felaktigt/skadat ) 56 9 97 _ Fororening/nediall
16° Korrosion/tuktskadad ") 57 Oljelackage '
v Kabelb pr gsnats- 58 lackag' 7
skada ")
18" Skadat stift ')
19 — Urbackat stift ")
EL FUNKTIONSFEL
61 — Funktionsst6ming ')
62 Utebliven funktion ')
SKUREN/TROG C4 Rorananmng
21 Skuren 6 Brand
oo tev 66 — Fuktskadad/korroderad
25 Draggning 67 _ Missvisning/lelutsignal
28 Blockerad 68 —Radiostdming
27 Trdg 69 Giddiampa trasig
28 Fastfrusen
LOKALISERINGSKODER ATGARDSKODER GARANTIKODER
(10, 11, 12, 19 och 14) ; ‘i don : 7 rapt 2) . s reyoneparent
° 2 = 2:a fak 3 = Renovering 2 = 10S
3 = Se/vanster 4 = Lackering 3 = Transi
" = a” 5 = Justering/Reparation’ 4 = Reservdels- och tillbendrs-
= 5: ni garanti
6 = 6:e/dvre 6 = Byte komplett komponent i
7 = 7:e/mittre vilken felaktig detalj ingar
Vid fot pa ledrunganataansivtrungon 7 7 © Poeng
{il komponent anvind telkodsgrupp 8 = Kont rollerafelsoka *)
“ANSLUTHING Ledningenat” 9 = Frilagga 2 ‘Se toxt under tiltvagagaingssatt
(15, 16, 17, 18 och 19) 10 = Nymontera 2) Dessa Atgardskoder gatler
11 = Overftytta » erdast Giggeenyee
» Eto gareant
Page 5
Standardtider Information
Aterrapportering fran Aterférsaljare till Importér
Til Fran
Bilmodell: C 900 -m93 0 900 C1 9000
Specifikation:
1. Objektkod:
"66660 a 6
Atgard: 1 Se 4 5 6 7 8 9 10 #11
ca Ge Gweuhw of Oo
Tid: saknas for lag for hég oklar
O O O O
2. Objektkod: saknas okiar fel
O QO O
For pert No.:
Beskrivning:
Standardtider Information
Aterrapportering fran Importér till Saab Automobile AB
Ti Fran
Saab Automobile AB
Service Support, MLVVC, F3-2
461 80 Trolihattan
SWEDEN
Telefax nr: +46 520 843 70
Bilmodell: C 900 -m93 C00 C 9000
Specifikation:
1 Objektkod:
Lokalisering: 1 2 3 4 5 6 7 8
Ooododo0od060o0d06.cOo OO
Atgard: 1 2 3 4 5 6 i 10 1
O O OU Uda Oo oe
Tid: saknas fOr lag for hég oklar
0 O 0
2 Objektkod: saknas oklar fel
O O O
For part No.:
Beskrivning:
Synpunkter/férsiag:
Page 6
STANDARD TIMES - Semernreen 9000 GB -001
FOREWORD
introduction
Standard Times Mechanical Saab 9000 The time list is devided into the following main groups
Standardtider Mekanik Saab 9000 ees ny
2 Engine
3 Electrical system, lighting, instruments
a
Power transmission
Brakes
Front assembly, steering
Suspension, rear axle, wheels
vu OG
eo
Body, air conditioning system, ventilation
9 Accessories
The main groups are divided into sub-groups.
Example: Group 5, Brakes, includes
516 Brake discs
517 Brake pads
Sub-group + 2-digit serial number = OBJECT CODE
Extent of work
Normaily all necessary work is included in the list times. Exceptions from this are marked in columns F and
G on the table page
Foreword
Claim routines S eicblsiaastabenietadiselinehteits
Purging/charging gas for A/C in the list times.
5 ‘
Defect coaes - order time: driving in and out, clocking job cards, ordering and fetching spare parts
August 1995 saaiiiorss
List times are arrived at using the tools and working methods decribed in SAAB's service manuals
Changes to the times
A changed time is marked by x, e.g. 1.2°. A new time is marked by n, e.g. 3.4"
Page 7
GB-002
STANDARD TIMES —- STANDARDTIDER
Mechanical Mekanik
Abbreviations
Body type
4d = 4-door Sedan
5d = 5-door Combi Coupé
cs = 5-door Combi Sedan
Engine
| = Fuel injection
TRIONIC = Fuel injection
Tu = Turbo
CAT = Catalytic converter
6202! = 2,0 litre
B202 Tu = 2,0 litre
82341 = 2,3 litre
B234 Tu = 2,3 litre
B308 = 3,0 litre V6
Unieaded fuel
Leaded fuel
Transmission
M = Manual gearbox
A = Automatic transmission
4 = 4-speed
5 = §-speed
Model year
84 = Upto and including 1984
84 = 1964 only
84- = As from 1984
82-84 = As from 1982, up to and inci sding1984
Steering wheel location
LHD = Left-hand drive
RHD = =_- Right-hand drive
Market codes
The codes refer to market specifications
AU = Australia
BE = Belgium
CA = Canada
CH = Switzerland
DE = Germany
FE = Far East
FR = France
GB = Great Britain
JP = Japan
ME = Middle East
NL = Netherlands
NO = Norway
SE = Sweden
uc = US California
us = USA
de
Anti-roll bars
Airbag modul
Airbag modul, passanger
Anti-lock brake system
Air conditioning
Automatic climate contro
Aerodynamic shields
Aerokit
Armrest in the back seat
Anti-spin system (Anti Schiupt
Regelung)
Side skirts
Basic Sport
Seat-belt tensioner
= Cruise Control
Central locking
Trip computer
Saab Direct Ignition (DI)
Electrically operated aerial
Trip computer
Electrically operated rear-view mirrors
Electrically adjustable front seats
Electrically adjustable front seat with
memory function
Electrically operated sunroof
Electronic Throttle System
Electrically operated windows
Glass sunroof
Intercooler
Leather upholstery
Manually operated sunroof
Power .‘eering
CFC/r reon gas
Environmentally suitable gas
Rear AC
Rear fog lights
Saab Traction Control System
1stiront
2nd/rear
- STAN
STANDARD TIMES - S pAneraen 9000 GB-003
Instructions
Using the time list
sseceetes =
Column A
Proceed as follows:
To determine the time for a given job, use the list of
which work is to be carried out.
~ Find the part on which work is to be carried out (see illustration page).
- The number of the part (object code) is given in column A on the table page.
Then follow the explanations on the table page.
to find the ti
page for the part on
OBJECT CODE
The object codes are in numerical order. Whenever several object codes have the same work
content and time, |. ire listed below one another (between two dotted lines). These codes
are not related to any specific line in column B, and can be combinec’ with any of the lines.
1D NUMBER
1D No. 01-49 Mechanical list
51-99 Bodylist
CAR
This includes:
- Car model
~ Model year
No entry = all car models
Specifies the locations of certain parts which are similar but have different locations in the car.
See the list of abbreviations on page 2..
Example: 1, 3/4 = Front lefi/right
Page 8
GB-004
STANDARD TIMES - STANDARDTIDER 9000 sa
Mechanical Mekanik STANDARD TIMES - STANDARDTIDER 9000
Column E QUANTITY
Number of parts for which the time is allowed. No quantity entry = 1 part.
Column F REMOVED PART/WORK PERFORMED
Hf an object code is specified in this column, the time for it must be added to the time for the
actual work, unless the part has already been removed.
Column G WORK INVOLVED
The work for which the me is allowed is entered here.
Example: 1 denotes replace
5 denotes adjust
If two figures are entered on the same line, the time allowed refers to either of the jobs.
A dash (-) denotes that a job which is normally included in the main job is not included in this
particular case.
Column H TIME
The time is specified in hours.
0.1 hour = 10 periods = 6 min
0.01 - 0.14 hours are rounded off to 0.1 hour
0.15 - 0.24 hours are rounded off to 0.2 hours, etc.
Column! PRICE
if necessary, the price should be entered by the importer (dealer)
Additional work:
The time for additional equip’ which is not qi will be directly after the last
object code on the corresponding page, below a solid line. Accessories as well as optional equipment are
included here.
t for p the time for op’
This is marked in column C.
N.B. The examples are for illustration pu/poses only. Times and codes are not always included in the text.
Read fully the
Example 1 - To replace the exhaust manifold on the Saab 9000 Tu Ma7
- The exhaust manifold is under the tag for the engine (Group 2).
- The number of the intake pipe, exhaust manifold is 251.
- Tum to Group 251, which includes the illustration of the exhaust manifold.
- The object code of the exhaust manifold is 251 31. (Id No. 6)
- The time specified on the table page for replacement of the exhaust manifold is 1.9 hours.
- N.B. Object code 870 10 is entered in the F columns.
- 870 10 is the object code for the AC compressor, as indicated by the text at the bottom of the table
page.
- The time (1.9 hours) for replacing the exhaust manifold applies if the AC compressor has previously
ben removed or if it is not fitted.
- The time for removing the AC compressor (id No. 01) is 0.4 hours.
- The total time for replacing the exhaust manifold will thus be:
~ 1.9 hours for a car without AC
— 1,9 + 0.4 = 2.3 hours for a car with AC
GB-005
quip may be included in the time for the main job.
Example 2 - To replace the headlamp lens on the Saab 9000 CS
- The headlamps are under the tag for the electrical system (Group 3).
- The number of the headlamp is 351.
- Turn to illustration No. 351-A.
— The object code of the headlamp lens is 351 25.
- The time specified on the table page for replacement of the headlamp lens is 0.2 hours. (Id No. 2)
The entry in column D is 3/4, which indicates either the left-hand or right-hand lens (see the list of ab-
breviations on page 2).
- In addition, column G is marked with a dash at 05 and 08. This that adj and
are not included in the time for replacing the headlamp lens.
- To obtain the total time, the time for checking and adjustment must be added.
- The object code for the headlamp assembly is 351 10 (Id No. 02), and the time for checking and ad-
justment is 0.2 hours.
~ The total time for of the lens + + adj
hours = 0.4 hours.
Example 3 - Full service every 20 000 km (12 000 miles) on the Saab 9000 I, M90 (odometer reading
of 60 000 km)
=
- Service is included under the tag for Group 1.
will thus be 0.2 + 0.2
- The number of full service is 113.
- Turn to Group 113.
- According to the illustration page, the object code for full service is 113 12.
- The table page shows that the time for this object code is 1.4 hours. (Id No. 05)
The following additional items are included in the 60 000 km service:
- To change the air cleaner element 11317, time = 0.2
Total time 60 000 km full service
1.5+0.1 = 1.6 hours
- AC Prog may p be added, with work which the customer can order at the gara-
ge.
The Ci Prog is included as an obligatory part of the full service programme in certain
Time = 0.4
Page 9
GB-006 STANDARD TIMES — STANDARDTIDER 9000 STANDARD TIMES — STANDARDTIDER 9000 GB -007
Example 4 - 40 000 km service Saab 9000 Tu, M92
- Service will be found under the index tab for Group 1.
- Saab Original Service has number 113.
- Look up Group 113 (113-8/113-2).
- The 40 000 km service has object code 113 27.
~ It will be evident from the table page that the time for this object code is 2.1 (id No. 01) without cataly-
tic converter and 1.6 (id No. 02) with catalytic converter.
CLAIMS DOCUMENTS
Page 10
GB-008 STANDARD TIMES - STANDARDTIDER 9000
Mechanical Mekanik
CLAIMS DOCUMENTS
©
IMPORTANT
This information is used by Saab Automobile AB for quality follow-up itis y imp
that the int provided is as as ible to ensure a high of feedback
FAULT CODES (DIAGNOSTIC TROUBLE CODES)
When dealing with components under warranty, coding must be carried out tly so that all p
can be identified. If a g fault code (diag trouble code) is entered, the result could be that re-
are exp don ping and imp ig the wrong comp:
Also be meticulous when ch
ing localization, y type and action codes.
Decide in each case which fault code (diagnostic trouble code) best covers the cause of the fault as deter-
mined by the mechanic.
Fault codes (diagnostic trouble codes) 61, 62, 71 och 72 should only be used when the real cause of the
fault cannot be determined.
Fault codes (diagnostic trouble codes) for CONNECTION component are 10, 11, 12, 13 and 14 and for
CONNECTION wiring harness 15, 16, 17, 18 and 19.
In the case of a fault in the component's
electrical connection or connector, use
(10, 11, 12, 13 and 14)
In the case of a fault in the wiring har-
ness Connection to the component,
use fault code (diagnostic trouble code)
“CONNECTION Harness”
group
(15, 16, 17, 18 and 19)
STANDARD TIMES — STANDARDTIDER 9000 G B-009
Mechanicai Mekanik
IDEFECT CODES
MISCELLANEOUS DAMAGED/SHAPE DEFECT MECHANICAL MALFUNCTION
1 Assembly fault 31 Cracked 71 Unsatisfactory
02 ~— Incorrect part fitted 32 = Fractured performance’)
Missing 33 = Tear/hole 72 Inoperative ')
Machining defect 35 Separation 73 Poor low-temperature
High fue! or ol! comsumption 37 —Deformed/shape defect characteristics
106 ~=—s_- Optical defect (glass) 74 Abnormal wear
07 —s Poor fit 75 + Weak
hed aaa NOISE 76 Slips
40 ~=—Noise 77 Fouled
42 Scraping/squeaking 78 =Playloose
43‘ Rattling 79 _— Incorrect setting
CONNECTION 44 Wind noise
iC 45 Whistling
10° Faulty/damaged connector ') 46 Ticking FINISH/SURFACE DEFECT
11° Corrosion/moisture- a” Vereen 81
damaged ") — 82 _Blisters/pores
12° Cable break, pin/wiring 47 Pulsates 83 Scratched
harness damage *) 84 = Runs/drips
13° Damaged pin ') 85 Contamination/dust
14° Pin slide-out ") LEAKAGE 86 —_ Incorrect shade/patches
50 Leakage 87 ~—— Faking
harness 55 Pores 88 — Dented/mis-shaped
15° Fauity/damaged connector") 3° ayahoonnal 89 No anti-corrosion agent
16° — Corrosion/moisture- 94 Spraying dust
) 58 Fuel leakage 95 Polsh mares
17° Cable break, rit 96 Sanding scratches
maz 97 Foulingfaall-out
18° Damaged pin ') ELECTRICAL MALFUNCTION 98 —_No sealing compound
19 Pin slide-out *) G1 Uneaiainctory
performance ')
62 = Inoperative ')
63 Poor contact/poor
connection
64 = Short-circuit
65 Bumed
66 Camp/corroded
67 _— Incorrect reading/wrong
68 Radio interference
69 Defective bulb
REMEDIAL WORK CODES WARRANTY TYPE CODES
1 = Replacement of part (for dealers)
2 = Removerretit 2) 1 = New car warranty
3 = Overhaul 2 = IDS
4 = Painting 3 = Transit
5 = AdjustmentRepair/ 4 = Spares and accessories
Programming warranty
6 = Replacement of complete
component containing the
faulty part
7 = Polishing
8 = 2 ') See the text under Procedure
9 = Expose 2) 2) These remedy codes are appli-
10 = Fitting new parts cable only to additional items
11_= Transfer °) 3) _ Not under warranty