saab documents

Labour times

Saab 900 Standard Times Mechanical (Aug 1995)

pages 31–40 of 212 (ocr, may contain errors)

Page 31

Standard Times Mechanical Saab 900
Standardtider Mekanik Saab 900

Maintenance, Misc checks
Service, Div kontrollarbeten

Aug 1395

STANDARD TIMES - STANDARDTIDER
Mechanical Mekanik

WwW

113

114

115

122

123

124
125
126
127

132

161

MAINTENANCE

LIST OF CONTENTS

Saab Original Service Programme

Saab Original Service Programme,

Saab Original Service Programme,

Engine
Electrical system, lighting,
instruments

Brakes

Front assembly, steering
Suspension, rear axle, wheels
Body, air conditioning system,

Original tools, warning triangle

111

113

114

115

122

123

124

125

126

127

128

161

SERVICE
INNEHALLSFORTECKNING

Saab Original serviceprogram
ee Original serviceprogram,
Saab Original serviceprogram, PA
Tilliggs-/specialarbeten

Motor

Elsystem, belysning instrument
Vaxellada

Page 32

STANDARD TIMES -STANDARDTIDER 900 STANDARD TIMES —STANDARDTIDER 900

Delivery Car/Bil

a iW

Model year/Arsmodell

Ape Demers

fH
HP

MM | Quantity/Antal

°O| Seren

cv
cv

SSLSRLSRSL| Dic noranummer
| BRgRRREE

cv
— ; CV, US/ICA
Leveransservice fitosfor|

Daum Stamoe hemancory 11108 |

=
8
gees

_-
-_
8
oc
=

11102

iwiNisa!

A 11106 bo eon rubber details, 11106
71000 door lid openings

11109 Licence 11109 Registeringssky!tar
ittitinitind 38351 Gioetsucle cantwet ensthite, ctor 38351 Styrdon, larm

Page 33

STANDARD TIMES —-STANDARDTIDER 900

Saab Original Service Programme
Saab Original serviceprogram

Saab Original Serviceprogram

SERVICETILLFALLE
Servicehatie tor korrekt

LL 1S OSDEOROROBDROSOROm

Saab Original Service programme

SERVICE INTERVAL

for correct
1] jal Ly a Tet Tel [7] Te] i] [ol

STANDARD TIMES —-STANDARDTIDER 900 rom 1 1 3 1
Mechanical Mekanik oom -
Car/Bil ' A
| iz |! ils
|
aul el RELA
PER Ria tH i
A |B c D/E| F G H
Lizizis 238i 8 ito i tt
11336 | 01 : 94 | § 4,1".
11337 | 04 94 5 | 11
05| 8258, leaded fuel 94 | 5 1,5
01| 8204/8234,SE 94 5 1,0
02] US/CA 94 5 1,0
11338 | 06 94 5 1,3
05 | B204/B206/B234
leaded fuel 94 5 1,5
03| B204/8234,SE 94 5 1,5
04) B258 94 5 2,9"
01| US/CA 94 5 1,5
11339] 01 94 5 1,1
02] B258, leaded fuel 94 5 15
03] B204/8234,SE 94 5 1,0
04] US/CA 94 5 1,0
ae _| 05] B258, unleadedfuel 94. ) 0} oj) tt S| 1,0.
11340] 01 94 5 1,3
02| B204/8206/8234,
leaded fuel 94 5 1,4
— 199 B258, leaded fuel 94 ) | | 5 mS
11341 | 01] 94 5 1,3
02) A 94 5 14
03) B258 94 5 2,8"
|. 04) A, B258 BE ae! ee ees I ie | |S) oo * oe
11342] 01 94 5 14
02] B204/B206/B234,
leaded fuel 94 5 1,2
103] B258, leadedfuel 94 ) | jo} | +8). 1,6.
Obj. Name Obj. Benimning
11336 Service 10 000 km 11336 Service 10 000 km
11337 Service 30 000 km 11337 Service 30 000 km
11338 Service 50 000 km 11338 Service 50 000 km
11339 Service 70 000 km 11339 Service 70 000 km
11340 Service 90 000 km 11340 Service 90 000 km
11341 Service 110 000 km 11341 Service 110 000 km
11342 Service 130 000 km 11342 Service 130 000 km

Page 34

1 1 3 seeane TIMES ~SIDAROVOER 900 STANDARD TIMES ae ~ 900 Pa 1 1 3-2

Saab Original Service Programme cum :

Saab Original serviceprogram | a (I rly
i! j .
ae ] SE ee
A B c ad e . Lizisziais G 7) 8) 210 | 1 "
17343 | 01 94 5 73
02) B258, leaded fuel 94 5 16
03 .SE 94 5 a1
04] US/CA 94 5 w1
Saab Original Serviceprogram —" ———_—— sam +8}- im’

SERVICETALFALLE 02] 8204/B206/8234,
Sernoehane for korrekt leaded fuel 94 5 1,7
1] Jal Ts] Tal Is] le] GT rey ia] To] 03] 8204/8234, SE 94 5 1,7
04] B258 94 5 3,2
05] US/CA 94 5 17
a 06/ 6258, US/ICA 94 41 $5). | 3.2
11346 | 01 94 5 13
B258, leaded fuel 94 5 1.6
03| B204/B234,SE 94 5 1
i US/CA 94 5 41
Saab Original Service programme _|05| B258, unleaded fuel 94 _ §| Ii)
SERVICE INTERVAL
Semoe for
1] Jel LI Le] Tel Te iT Tel io [el
Obj. Name Obj. Bendmning

11343 Service 150 000 km 11343 Service 150 000 km

11344 Service 170 000 km 11344 Service 170 000 km

11345 Service 190 000 km 11345 Service 190 000 km

Page 35

STANDARD TIMES -STANDARDTIDER = 900 STANDARD TIMES -STANDARDTIDER = 900 —
Saab Original Service Programme nd
Saab Original serviceprogram | 7 | vt
lt HEE
i |i UNSERE UTNE Ie
a Ss bd °\5 * Lizizis¢ is S Lisis
11396 [02] 95- 5
11337 | 06| Leaded 95- 5
07| B258, leadedfuel 95- 5
__|08| Unleaded 95- 1s
11338 | 09 - ;
Saab Original Serviceprogram 11890] 06] Leaded tus 9s: 1s
SERVICETULFALLE 07| B258, leaded fuel 95- 5
1] |2] [3] ja] Ts} je} [7] je] jel fro) 05| 6258, fuel O8. 5
106] Unleaded fuel _95- 5
11341 | 05 95- 5
06| B258 95- 5
O7;A 95- 5
a cis
11342 | 04] Unleaded fuel 95- 5
Service ramme 06 8256, leaded fuel 95. 5
Pye Cigna Servi progee mame iar |e] Cease HF
Sistine re 07| 8258, leaded fuel 95- 5
IS OSOROS0S080R0R080m visa {22} Umeeded tual... 96- 181.
| 10| B258 95- 5|.
11345 | 06/ Leaded fuel 95- 5
07| B258, leaded fuel 95- 5
08| Unleaded fuel 95- 5.
|
LL
Obj. Name Obj. Bendmning
11336 Serivce 10 000 km 11336 Serivee 10 000 km
11337 Service 30 000 km 11337 Service 30 000 km
11338 Service 50 000 km 11338 Service 50 000 km
11339 Service 70 000 km 11339 Service 70 000 km
11340 Service 90 000 km 11340 Service 90 000 km
11341 Service 110 000 km 11341 Service 110 000 km
11342 Service 130 000 km 11342 Service 130 000 km
11343 Service 150 000 km 11343 Service 150 000 km
11344 Service 170 000 km 11344 Service 170 000 km
11345 Service 190 000 km 11345 Service 190 000 km

Page 36

ANDARD TIMES-STANDARDTIDER 900 :
114 =, } Aree STANDARD TIMES -STANDARDTIDER 900 114-4

Mechanical Mekani oad
Saab Original Service Programme, FE/ME C Remedy/Atgird
Sazia Original serviceprogram, FE/ME ' |
EEE Ade IL
UTR UH
ae j $8 |] PSE es
A |B Cc DIE| F G H
12 a4 $ lL sis AAl
CT 5 12
11412] 01| Unleaded fuel 5 0.6"
02| Leaded fuel 5 0,7"
a 03) B258, leaded fuel 5 AY
11413 | 0 5 aK
11414] 01] Unleaded fuel H O°
02| Leaded fue! x
Saab Original Servi ram 03| 8258, leaded fuel 5 41"
ae re Se 11415 | 01| Unleaded fuel 5 1,5"
SEAVICETILLFALLE 02) Leaded fuel 5 14
ae ETL sfed tele te fe feof aT 11446 | 01] Unleaded fuel 5 0.6"
02] Leaded fuel 5 0,7"
__|03| 8258, leaded fuel 5 mK
14417] 01 5 1,2"
11418] 01| Unleaded fuel 5 0.6"
02| Leaded tue! a 0,7"
__ 103] B258, leaded fuel 5 Ad.
11419)01) 5 Pa
11420] 01] Unieaded fuei 5 0.6"
02! Leaded fuel 5 07"
11421 | 01] Unleaded fue! 5 “
02| Leaded fuel 5 1,3"
03| 8258, unleaded fuel 5 33
11422] 01] Unleaded fue! . 06
02| Leaded fuel 5 0,7"
= 03} 6258, leaded tue! § mee
11423 01) hcl 5 1s
11424 | 01] Unieaded fuel 5 06"
02| Leaded fuel 5 07
03} 8258, leaded fuel 5 11".
Obj. Name Obj. Ben&mning
11411 Service 10 000 km 11411 Service 10 000 km
11412 Service 20 000 km 11412 Service 20 000 km
11413 Service 30 000 km 11413 Service 30 000 km
11414 Service 40 000 km 11414 Service 40 000 km
11415 Service 50 00u km 11415 Service 50 000 km
11416 Service 60 000 km 11416 Service 60 000 km
11417 Service 70 000 km 11417 Service 70 000 km
11418 Service 80 000 km 11418 Service 80 000 km
11419 Service 90 000 km 11419 Service 90 000 km
11420 Service 100 000 km 11420 Service 100 000 km
11421 Service 110 000 km 11421 Service 110 000 km
11422 Service 120 000 km 11422 Service 120 000 km
11423 Service 199 658 tn 11423 Service 130 000 km
11424 Service 140 000 km 11424 Service 140 000 km

Page 37

DARD TIMES-STANDARDTIDER 900

inal Service ramme, FE/ME
od Ontuinal ot cn mg FE/ME

Saab inal Servioeprogram
(Programmet endast speciella

STANDARD TIMES —-STANDARDTIDER
Mechanical Mekanik

- wx 114-2

SERVICETILLFALLE

Servicehane tor korrekt ,
1]2]3]4]5]6] 7] 6] 9 [10]11]12]13] 14]15]16] 17] 18] 19] 20

SERVICE INTERVAL

See Servce tor )
1]2]3] 415] 6] 7] 6] e [1015] 12]13] 14] 15] 16] 17] 18] 19] 20

CarfBil (Argan
iz |! thf
| rit Wis I
AEC
ae aL HIRE AMET bs
A B c F 112 214/15 G Lisis H
11425 | 01 5 bh
— jonja 5 13"
11426 | 01} Unleaded fuel 5 0,6"
02/| Leaded fuel 5 0,7"
ss 03| B258, leaded fuel 1 $1. me 8
11427 | 01| Unleaded fuel 5 1,7
Leaded fuel 5 15"
B258, unleaded fuel 5 3,o°
11428 | 01 reo ahead : ar
11430 | 01| Unleaded fuel 5 0.6"
Leaded fuel 5 0,7"
03| 8258, leaded fuel 1S}. | 0?

|
‘Obj. Name Obj. Bendmning
11425 Service 150 000 km 11425 Service 150 000 km
11426 Service 160 000 km 11426 Service 160 000 km
11427 Service 170 000 km 11427 Service 170 000 km
11428 Service 180 000 km 11428 Service 180 000 km
11429 Service 190 000 km 11429 Service 190 000 km
11430 Service 200 0CO km 11430 Service 200 000 km

Page 38

115

STANDARD TIMES -STANDARDTIDER
Mechanical Mekanik

Saab Original Service Programme, PA
Saab Original serviceprogram, PA

STANDARD TIMES —-STANDARDTIDER 900 ans 1 1 5 1
Mechanical Mekanik Sida -
Car/Bil hii
a AA
AHS
$8 |} HALAL U Es
. . Lizizsi@¢ i &£ 3 Lis 30 J 11 "
5 1,0"
5 1,0"
s| |_| ie
5 6
§ 0,8"
5 PS
5 3,8"
§ 0,8"
5 1,5°
| 5 1,6"
| 5 1,4"
5 1,5"
5 1,9
§ 2,0"
5 1,7"
+8 3,6"
5 F a
5 1,9°
5 2,0°
|5 3,8"
UL) 5 0,8"
11523 | 01] Uni. »ded fuel 5 1,0"
02| Lead: fuel 5 1,2"
03} B25, jeaded fuel 5 1,6"
Obj. Name Obj. Bendmning
11510 Service 15 000 km 11510 Service 15 000 km
11511 Service 30 000 km 11511 Service 30 000 km
11512 Service 45 000 km 11612 Service 45 000 km
11513 Service 60 000 km 11613 Service 60 000 km
11514 Service 75 000 km 11514 Service 75 000 km
11515 Service 90 000 km 11515 Service 90 000 km
11516 Service 105 000 km 11516 Service 105 000 km
11517 Service 120 000 km 11517 Service 120 000 km
11518 Service 135 000 km 11518 Service 135 000 km
11519 Service 150 000 km 11519 Service 150 000 km
11520 Service 165 006 km 11520 Service 165 000 km
11621 Service 180 000 km 11521 Service 180 000 km
11522 Service 195 000 km 11622 Service 195 COO km
11523 Service 210 000 km 11523 Service 210 000 km

Page 39

122-A

STANDARD TIMES —-STANDARDTIDER
Mechanical Mekanik

Additional/special work — engine
Tillaggs-/specialarbeten — motor

12212

»
ers

S| | SURE JO% |
@)z) ele | =." *<((
= ss-—7)

STANDARD TIMES —-STANDARDTIDER 9N0
Mechanical Mekanik

Car/Bit Atgirs
| az |! 7.
i |! EEE SE
A |B c DE F G H
Lizizisi si € 218.18 110/11
12201 | 01 1 # Lie Be eS
12202 | 01 1 = ie lie 0,2.
12203 | 01 LT a 0,4
12204 | 01 8 0,2
12210 | 01 i 5 ee ae ee te
12213 | 01 a} Bh. 0,1
12215 | 01 i Wee Ie |_0,4"
12218 | 01 3 aa _}.0,7"
Obj. Name Obj. Benimning
12203 Wash Oe engine 12203
12204 Carry out compression test 12204
12210 Check and adjust the turbocharger 12210 Turbo laddningstryck, kontroll samt
boost pressure
12215 Decarbonise the combustion chambers | 12215 Seining, trorenningerum (losstaget
(removed cylinder head) topplock)

12218 Grind-in all valves (removed valves) 12218 —

Page 40

- DARDTIDER
1 22- STANDARD TIMES —_

Mechanical

Additional/special work — engine
Tillaggs-/specialarbeten — motor

12219

12229 / 12237 / 12238

STANDARD TIMES —-STANDARDTIDER 900
Mechanical Mekanik sz 122-2
J eet
1 '
3 =
i | ML wnat | bs
A |B c D\E| F G H
Lizisialsisi zis! es iii
12219 | 01 = <=) Gk el a ee
12221 | 01 ais 0,3"
12223 | 01 MES 08.
12229 | 01 ia 0,1
12235 | 01 8). |__0,3"
12237101) 8). 0,4".
12238 | 01 +8). 0,4"
Obj. Name Obj. Bendmning
12219 Check the engine oil pressure 12219 Kontrolimatning, motoroljetryck
12221 fuel pump capacity 12221 Kontroll av branslepumpkapacitet
12222 Change the engine coolant 12222 Byte av
12223 po tongs — goombong apr ahaa 12223 re ee Oe eee
engine in car
12227 Injector flow capacity 12227 Kontroll av insprutningsventilernas
12233 nw assembly Lis felkoder ISAT, TCS
and 12229 A
of engine, for exchange engine 12233 besiktning, Ihopsattning
12235 Pressure testing the turbosystem motor, for utbytesmotor
12237 Read fault codes ISAT, Motronic 12235 av turbosystem
12238 Read fault codes ISAT, Trionic 12237 Lis felkoder , Motronic
12239 flatness head 12238 Lis felkoder ISAT, Trionic
20110 assy with head 12239 Kontroll planhet cylinderhuvud
21100 assy 20110 Motor, kp! med topplock
Insprutningsventil