saab documents

Workshop manual

Saab 99 Service Manual

pages 71–80 of 808

Page 71

Special tools, manualtransmission
Part No.

Description

Class

Anmarkning

Illustration

1'1't'1'1'
,11111
11111
illlll

,'.♦.'.♦.'1

11111
111111
1

1 •♦.'.♦.'I
•♦.'.♦.'.'I

471 Gear box

,1.♦.'.♦.'I

111111
111111
I

7840838

Removal - installation tool taper pin gear
shift rod (manual transmission)

A 1

S 5507

8390460

Holder, gear box

A2

8790776

Puller, inner drive shaft joint with
bearing cap

Al

8790197

Hook wrench, intermediate shaft

A2

8390049

Puller, installation and removal of
reverse gear shaft and intermediate shaft

A2

879050

Catch, reverse wheel

A2

8790511

Puller, pinion shaft

A2

SAMI

~

101-17

Page 72

Special tools, manual transmission
Description

Part No.

7840853

Screw

Class

Illustration

Remarks

A2

$4651

8390262

Guide pin, installation of intermediate
shaft

A2

8790438

Guide pin, pinion bearing housing

A2

8390148

8390114

Sleeve, installation of pinion shaft unit,
inner roller bearing, primary gear housing
pinion roller bearing and intermediate
shaft inner ring and outer bearing. Removal of primary gear roller bearing, bearing housing outer rings, countershaft
inner ring and clutch shaft seal

A 2

Sleeve, installation of 4th gear, bearing
housing outer ring, pinion and pinion
shaft unit

A2

Cm□

'

9

S 4653

(C

S 4655

8790552

101-18

Measuring device, pinion shaft housing
position

A2

SA.I\&

Page 73

Special tools, manual transmission

I Part No.

Description

Class

A2

8790651
8790644

Fixture, removal and installation of
bearing from pinion
Holder ring
Installation ring

A2
A2

8790453

Key, pinion shaft nut

A2

8390122

Drift, installation of bearing housing outer
ring (pinion) and ball bearing on 4th gear,
and removal of primary gear with bearing
from bearing housing

A 2

8390098

Dolly, installation and removal of primary
gear, primary gear bearing, primary gear
wheel bearing, fourth gear bearing, pinion
bearing housing outer roller bearing rings,
and pinion shaft

A 2

8390106

Drift, removal of pinion roller bearing
outer ring and installation of primary
gear housing roller bearing

A2

8390189

Drift, installation of needle bearings in
free wheel shaft and removal of free wheel
shaft, free wheel shaft seal, free wheel
shaft roller bearing input gear with ball
bearing, outer bearing rings from bearing
seats and steering knuckle housing outer
ring and seal

A2

8790636

Illustration

Remarks

101-19

Page 74

Special tools, manual transmission
Part No.

Description

Class

111
ustration

Remarks

I
8790461

Sleeve, bearing ring, pinion bearing
housing

A2

S 4663

8390064

Holder, pinion shaft

A2

S 4664

8390247

Dolly, installation of primary gear and input gear and removal of primary gear
wheel and gear bearings and input gear
bearing

A 2

S 4665

8390213

Ring, removal of 4th gear with bearing

A2

S 4666

8390320

101-20

Drift, installation of differential bearing
seat seal, and primary gear roller bearing,
clutch shaft seal

A2

SA"8
.L

Page 75

Special tools, manual transmission
Part No.

Description

Class

8790487

Sleeve bearing differential housing

A2

Remarks

Illustration

S 4668

8390130

Dynamometer

A2
S 4611

8790677

Puller, sealing ring gear shift shaft

Al

S4669

8790685

Installation tool, sealing ring, gear shift
shaft

Al

8390155

Measuring tool cpl. pinion

A2

8390288

Dial indicator retaining tool, back lash,
d ifferentia I

A2

S 4672

&AMI

101-21

Page 76

Special tools, manual transmission
Part No.

Description

Class

8996084

Puller, removal of front and rear axle
hubs, gear box differential housing bearing ring, and engine chain wheel

Al

8790768

Puller, removal of bearing ring, differential
housing, gear box, chain wheel, engine

A 2

8995177

Dolly, removal of bearing ring, differential housing

A2

8344582
8916967

Cover, inner driver
Cover, driver shaft joint

Al
Al

7844699

Pliers, bellows clamps

A2

~5503

S4675

Also 95/96

<
7039381

101-22

Square pin, drain plug

Al

Remarks

Illustration

J

S 4678

Page 77

Special tools, manual transmission
Part No.

Description

7861081

Square pin, drain plug

A1

8790800

Drift, pressing in sealing ring, differential
bearing cap

A2

8790479

Washer, wheel, primary gear, installation of
needle bearing, primary gear housing

A 2

Remarks

Illustration

Class

®

S 4681

8390560
8390684
8790578

Sleeve cpl., end nut, pinion shaft
Intermediate piece 3/4"-1/2"
Sleeve 42 mm

A2
A2
A2

841141

Sleeve, pressing in ball bearing, differential
bearing cap

A2

790743

Key, oil fillter plug

A1

~

841067

Sleeve, removal of bal I bearing, differential
bearing cap. Installation of bearing cap
with ball bearing on inner driver

A 2

r

Driver measuring differential bearing
torque

A2

8790818

Also 95/96

!

D

Also 95/96
S4685

S 5256

SA.tB

101-23

Page 78

Special tools, manualtransmission
Class

Part No.

Description

8391997

Drift, clutch shaft seal (transmissions
with chain-drive primary gear)

A3

Upper sprocket extractor, primary gear

A2

8790834

Illustration

Remarks

Also for fly-

wheel seal

Used together
with tappingout hammer

8390270

....
,

8790842

Sleeve, removal of roller bearing in
primary gear assembly

A2

u
S 5848

8790859

Sleeve, fitting of roller bearing in primary
gear set

A2

8790867

Ring, installation of roller bearing on
input shaft to transmission

A2
Used together
with fitting
sleeve

8390148

101-24

SA.ftEI

Page 79

Special tools, automatic transmission
Part No.

Description

Class

Illustration

Remarks

440 Automatic gearbox

8390460

Holder, gearbox

A2

8790776

Puller, inner drive shaft joint with
bearing cap

A1

j
8790370

Key, special nut, gear lever housing

A1

8390130

Dynamometer

A2

8390155

Measuring tool cpl. pinion

A2

8996084

Puller, removal of hub, front and rear
axles, bearing ring differential housing,
chain wheel, engine

A1

S 4644

S 4611

101-25

Page 80

Special tools, automatic transmission
Part No.

Description

Class

8790768

Puller, removal of bearing ring differential
housing gearbox, chain wheel, engine

A 2

8344582
8916967

Cover for inner driver
Cover for drive shaft joint

Al
Al

Remarks

Illustration

S4675

7039381

Square pin, drain plug

Al

(
S 4678

8790800

Drift, pressing in sealing ring, differential
bearing cap

A2

7841067

Slee.veremoval of ball bearing cap, installation of bearing cap with ball bearing
on inner driver

A 2

Driver, measuring the differential
bearing torque

A2

8790818

(
S 4685

S 6256

101-26

SAAB