saab documents

Workshop manual

Saab 99 Service Manual

pages 61–70 of 808

Page 61

Special tools, engine
Description

Part No.

Class

Remarks

Illustration

214 Valve mechanism
8392276

Installation and removal tool, valves
(design I)

A2

8392300

Spring depressor (for use in car or on
removed cylinder head)

A2

8392284

Table (design I)

A2

8392565

Removing - installing tool, valves
(design 11)

A2

8392581
8392706
8392730

Dolly plate for tool 8392565
Stud for tool 8392565
Depressor for tool 8392565

A2
A2
A2

8393050

Ditto (design 111)

8391401

Magnet tool

A3

8390437

Tool, valve guide (earlier design. Can be
replaced by tool 8392631)

A2

8390502

Pull rod (for 8390437)

A2

8391377

Nut (for 8390437)

A2

-

'ISP

S 4617

8390379

Sleeve, exhaust (for 8390437)

A2

8392144

Sleeve, inlet (for 8390437)

A2
S 4618

5"1'8
.L

101-7

Page 62

Special tools, engine

I Part No.

8392631

Description

Valve guide tool (for removal and
installation in a press)

Remarks

Illustration

Class

A2

'"°'
8392193

Valve cutter assy.

A2

8392201

Cutter 75°

A2

8392219

Cutter 11o_45o

A2

7861057

Guide spindle

A2

· 7861065

T-key

A2

· 8392268

Reamer, valve guide </J8 H8

A2

i S46191
aL

Q
S 4620

S 4622

8391450

Measuring tool, valve play

8392250

Measuring point

8391633

Measuring plate, checking of adjusting
pallets

101-8

A0-2

A0-2

SA.4l&

,,.-

Page 63

Specialtools, engine
Part' No.

7840622

Description

Dial indicator (0.01)

Class

Illustration

Remarks

A0-2

216 Crank mechanism

7860505

Plastigage, measuring bearing clearance

A2

8392540

Installing tool, crankshaft seal, flywheel
end

Al

SIMI
.!.

101-9

Page 64

Specialtools, engine
Part No.

Description

Class

Remarks

Illustration

A1

8390445

Drift

A1

8392961

Ring spanner, pulley bolt

A 1

S6181

8392979

Sleeve, installation of seal ·on transmission side

A1

8392987

Locking segment for locking of crankshaft

A 1

8391997

Drift, flywheel bearing

A3

Also for clutch
shaft seal as
from model

1978

101-10

Page 65

Special tools, engine
Part No.

Description

Class

Illustration

Remarks

230/240 Fuel system

8392474
8392623

Centering tool
Shims for same (4)

A2

8392466

Key, deceleration valve

A 0-1

8393183

Test hose

A3

8392482

Key, adjustment CO-value, injection engine A 0-1

8392433

Key, fuel pump bracket

A0-2

-

SAM!

101-11

Page 66

Specialtools, engine
Part No.

Description

Class

8392516
8392607
8392615

Pressuretesting equipment
Hose
Nipple

:8393126

Drive device, speedometer (for checking
the fuel boosting function, Turbo Europe
1979 model)

8392557

Bushings, synchrotester, twin-carburetors

A 1

8392995

Adjustment tool, fuel needle (CO value
adjustment) carburetors, up to and incl.
model 1976
Sleeve adjustment tool, fuel needle) twincarburetor
Feeler gauge set (adjustment tool, fuel
needle)

A0-1

Measuring tool, fuel jet

A0-1

8393001
8393019

8393027

Illustration

Remarks

A0-2

S 5254

S6185

8392763

Adjustment tool, fuel needle (CO value
adjustment) carburetor, as from model
1977. Cpl.

8392771

Key (adjusting tool, fuel needle)

101-12

A 0-1

SA.Ml

Page 67

Special tools, engine
Part No.

8392896

Description

Class

Adjustment tool, fuel needle, later design,
complete
Adjustment tool, fuel needle, later design,
key

A 0-1

8393035

Adjustment tool, fuel needle (as from
model 1978)

A0-1

8392953

Key, deceleration valve, carburetor

A 0-1

8392789

Drift, jet installation

8392904

Remarks

Illustration

A 0-1

262 Water pump
8390270

Slide hammer

A1

8392136

Spacing piece, removal water pump

A1

Earlier design

~

Earlier design

.,;:=J,,w.
8390544

Dolly

A2

Earlier design

S4635

8390585

Handle

A2

SAM!
.L

Earlier design

101-13

Page 68

Specialverktyg, chassi
Part No.

8390536

Description

Sleeve, ball bearing removal

Class

Remarks

Illustration

A2
Earlier design

8390551

Sleeve, ball bearing installation

A2

Earlier design

8390569

Installation sleeve, thrower

A2

Earlier design

S 4638

8392490

Installation and removal tool, water pump

A 2

8392649

Removal - installation tool water pump

A2

8392664

Pressing sleeve, water pump tool

A2

Earlier design

Later design

8392441

Dolly, water pump impeller

A2

Earlier design

S 4600

8392672

Dolly, water pump impeller

A2

later design

S 5499

101-14

SA.'lB

Page 69

Special tools, chassis
Part No.

8392524

Description

Pressing sleeve, bearing, water pump shaft

Class

Illustration

Remarks

A2

SAAB

101-15

Page 70

Special tools, manual transmission
Description

Part No.

Class

Illustration

Remarks

411 Clutch

8390270

Slide hammer

A1

8790529

Joint, removing clutch shaft

A1

8390023

Spacer ring, clutch

A1

Q
•--.•-"---P

S 4643

8392060

Centering tool, clutch disc

A3

)

8790370

101-16

Key, special nut, gear lever housing

A1

SAAB

e

S4644