saab documents

Workshop manual

Saab 900 16V Factory Service Manual

pages 371–380 of 572

Page 371

Wiring Diagrams, Fuses and Relays

371-123

Radio
1991
+x

+30
8
GY 6.0

30e

RO 1.5

17

;" 1401A
J

59
BN/WH 075

J34
437
RD 1.0

350

340

GY 1.5

RO 1.5

H10-1

350 GY 1.5

1

432 GN 0.5

341 BK 1.5
343 BK 0.75
342 BK 1.5

6

J59

1 4 8 5

G4

267

~--------~I\~--------------------~

Non-turbo
6

Turbo

1 4 8 5 9 10

61485910

o

0

x

r

~

'"

z >­ OZ '>.:: '>.::::.:

"'''' "'''' "'~H2-38

H2-38
8K
8K

349

349

o EBIG~::::JEElrn
I
9'1.7

o0CE! rnrnrn[!] [II 00 E8

[>

,I 11I) 1Iii

!:3
Hl 3-1

H13-1
-13

H13-2

~
~

~

z z z z "

~

~

O'

o

O'

"'''' " '" "' '" "''''
- + - + + ­

~r
"'"

r r

"'I~
oO'
ili z z ~'"
~~

Z

+ ­

+ ­

"''''

+ + - +

0

r+-+-+-~!-~~~~i:-+-~J"--,,, GY

0

'12~6783~

125678.34

350

'-----------~v~--------~

267
12567834

,

015/-1 -1J2

Hl0-5
437
RD 1.0

432
GN 0.5

347A GN 0.75

349A 8U 0.75

348A RD 0.75

266

266

LH F

RH F

LH R

RH R

266

266

347 GN WH 0.75

3A6 BN WH 0.75

H2-39

GY
BK
BK
BK

Page 372

371-124

Wiring Diagrams, Fuses and Relays

Radio
1992 and later
+x

+30

80

JOe

GY 1.5

RO 1.5

I;hl
I W, 1

~hl1401A

I

6

LW

L~
35"

59
BN/WH 0,75

"0

350

CV 1.5

17

401A

58

RO 1.5

GY 1.5

BN/WH 0.75

350 GY 1.5

58 8N/wH 0.75

432 CN 0.5

341 BK 1.5

Hl0-1
---L..

[PJ59
699
BK 6.0

$$~~Hl0-4
6 1 .. B 5

d7G4

267
6

1 .( B 5

o

.349

• GOlin

I~I·

c:::::Jc::::::=JC=

===

• OOIDDDDDDc=JI·

J...l,)l

6

~H6-4

12

~

H12-3

8

[H8-7
12

6

8

I

H12-4 ~
12

H8-8
8

'---+------,1 •

.351
2 6

J

5

1

0151 432

•
349A au 0.75
J46A eN 0.75

432

'J7

GN 0.5

RD 1.0

265

RD

GN

348A RO 0.75

~LHF

RHF~

266 LHR

RHR 266

~

[D~H2-52

rb

349 BU/WH 1.5

BK
Gr

G27 r17

346 BN/WH 1.5

3<18 RO/WH 1.5

Page 373

Wiring Diagrams, Fuses and Relays

371-125

Seat Belt and Ignition Key Warning
72 seat ben warning light at center of instrument panel
82 seat ben warning relay under the rear seat

Operation
The seat belt and ignition key warning system warns the
driver to fasten his seat belt. The system also warns the driver
whenever the key is left in the ignition and the door is open.

Connector Locations
1985-1990
58
60
98
152A
1528

For information on removing and repairing the ignition lock
and ignition switch see 432 Manual Transmission Controls.

Fault Tracing

1991 and later

1. Check the fuses.
2. Check that the door switch wire has continuity to
ground when the door is opened, and has no continuity
to ground when the door is shut.
3. Check for vo~age at terminals 3, 15, and L of the seat
belt warning relay (82) with the key in the run position.

1985-1990

ignition switch in center console
main fuse/relay panel
door SWitches on the door jamb
passenger seat ben switch under seat cover
seat ben switch, driver side between driver and passenger seat

54

~

89

H3-18 3-pin connector under passenger seat
H8-1 8-pin connecfor under passenger seat
H8-2 8-pin connector under driver seat
H 12-1 12-pln connector behind Instrument panel, left of steering column
H29-2 29-pin bulkhead connector behind main fuse/relay panel (1991-19911/2)
H33-2 J3-pin bulkhead connector behind main 'use/relay panel
(1991 1/2 and later)

Ground Locations

Component Locations
20
22
54
69
70

12-pin connector to left of steering column
1-pin connector under center console
10-pin connector to left o' steering column
29-pin bulkhead connector behind main fuse/relay panel
29-pin bulkhead connector behind main fuse/relay panel

1t 7 ground point under handbrake

1991 and later
G4 ground point between ignition switch and handbrake

~/P

rc:t\?
70

~GJ[J

O.G

IOc::::J.c::::Je.c::::J.c:=Jfc:::::::J
.[=::JI[=::J,[=::JJc::::J.c::::J

82 (CAB)

Page 374

371-126

Wiring Diagrams, Fuses and Relays

Seat Belt and Ignition Key Warning
1985-1986
+30

+54

+54

I
I

I

I
I

I

P

~"S

l ..

I

7
GR 2.5

11L

11A

VT 1.5

VTlO

30

0 20
140A
GL/VT 10

140
GL/VT 1.5

140A

140

GL/VT 1.0

GL/VT 15

~ASTEN BELTS ~~

60
251

150

GN 075

GL 0.75

156

171

BR/VT 0.75

SV 0.75

15

82
170
SV 075

GF

31
232
SV 0.75

65
1678

233

171

171

SV 0.75

GN/VT 075

SV 0.75

SV 0.75

54

54

70

167E

167
SV 0.75

167(

SV 0.75

SV 0.75

54

54

Page 375

Wiring Diagrams, Fuses and Relays

371-127

Seat Belt and Ignition Key Warning
1987-1990

1991 and later

+30

+54

+54

I
I
I

I

I

I

I

I

I

7
GR 25

l1L

11A

VT 25

VT 25

+30

o

GY 4.0

20

I

I

I

I

11A
WH 2.5

16C
WH 2.5
WH 40(CAB)

7

30

+54

+54

.30

20
S

251
GI\J 0.75

150

251
GN 075

YE 075

150
GL 075

1~~7

156
BR/VT 0.75

~/WH 075

15

H12-1

6

..Jl...

82
156C
GY /WH 075

170
SV 075

31

GF

232
SV 0.75

233
GN/VT 075

2

4

15

L

117

82
(401B:A)

8

2

.31

GF

9

1

5

170
BK 075

232
BK 0.75
~

2.33
GN/WH 0.75

CAB
2.32
BK 0.75
12

2.32
BK 0.75

H8-2
7 ()-I-----,

H29-1

70

H33-1

170
BK 075

54

015H 023
A

Page 376

371-128

Wiring Diagrams, Fuses and Relays

Shift-up Indicator
Operation

Component Locations

The shift-up indicator is installed on cars with manual transmission only. The light in the instrument cluster lights up indicating to the driver when to shift up. The light will stay off if the
car is in fifth gear, if the engine temperature is below 95°F
(35°C), or if the throttle is in the rest position. A time delay
function of 1.7 seconds prevents the light from flashing and
causing irritation. This time delay function is incorporated in
the shift-up indicator relay (270). 1989 and later models have
shift-up incorporated into the LH control unit.

NOTE
For shift-up wiring diagrams on 1989 and later models, see
Combined Instruments elsewhere in this section.

22A
47K
146
147
158
176
203
261
262

main fuse/relay panei
shift-up indicator lamp
ignition ampl~ier in front of left wheel housing
ignition pulse amplifier in main fuse/relay panel. position 0
ground H distribution in main fuse/relay panel
EZK control unit at inner left fender
throttle angle transmitter on throttle housing
throttle contacts for shift-up indicator at throttle housing
temperature switch for shift-up indicator between center intake ports of
intake manifold
263 vacuum sWllch for shift-up indicator at left wheel housing
264 5 gear switch for shift-up indicator at front side cover of gearbox
270 shift-up indicator relay in main fuse/relay panel

Connector Locations
59 2-pin connector behind the instrument panel
152B 29-pin bulkhead connector at main fuse/relay panel

Ground Locations

Fault Tracing

3 ground point behind instrument panel
201 ground point for fuel injection at engine lilting lug. 2 points

1. Check the fuses with the key in the run position.
2. Check for voltage at the shift-up relay (270) terminal G
and terminal 15. The car should be in first gear and the
engine temperature cold (less than 95°F).
3. Check the shift-up lamp (47K) in the instrument cluster.

[; ";T~
147

47K

203

261

262

263

264

270

~

Page 377

Wiring Diagrams, Fuses and Relays

371-129

Shift-up Indicator
1985-1988
+54
I
I

I

'1N VT 2.5

l1A
VT 25

ITltl
4J
Lf-J
~
147

M8S

683
GR/VI 0.75

146

M88

M88

~

5

124
BL 1.5

176

M8S-M8?

284
BL 05

59
264

683A GR/VT 0.75
685 VT 0.75
687
BL 0.75

684
VT 0.75

685
VT 0.75

6B5
VTO.75

(j

w

15

270
us

31

682
GR 075

I 8

1152B

~

C£J
193
SV 075

3

116A, T16A

Page 378

Wiring Diagrams, Fuses and Relays

371-130

Starting System
Operation

4. On 1992 convertible models, check the start interlock relay 423 for the burglar alarm, located under the rear seat.

For information on removing and repairing the starter see
331 Starter. For more information on replacing and adjusting
the neutral safety switch on automatics, see 444 Automatic
Transmission Controls.

WARNING
Batteries generate explosive gasses. Keep sparks and open
flame away. Do not smoke.

Component Locations
1
4
20
75
77
289
423

battery
starter motor under intake manifold
ignition switch at center console
distribution block at right wheel housing
neutral safety switch (automatics only) at gear selector lever
burglar alarm control unit (1992 and later Convertible) under rear seat
burglar alarm start interlock relay (1992 and later Convertible) under
rear seat

Connector Locations
CAUTION
• Do not disconnect the battery when the engine is running.
The altemator could be destroyed.

• Always disconnect the negative (-) battery cable first when
servicing the starter. Reconnect the negative (-) battery cable
last.

Fault Tracing
1. Check for battery voltage at terminal 30 of the starter.
2. Check for battery voltage at terminal 50 of the starter
when the key is in the start (crank) position. If no voltage
is present, check the ignition switch and ignition relay.
3. Check for continuity between the engine block and battery negative (-) terminal.

1985-1990
60 2-pin connector at main fuse/relay panel
152A 29-pin bulkhead connector behind main fuse/relay panel

1991 and later
H1-18 1-pin connector under center console
H2-53 2-pin connector under rear seat
H29-1 29-pin bulkhead connector behind main fuse/relay panel (1991-19911/2)
H33-1 33-pin bulkhead connector behind main fuse/relay panel
(1991 1/2 and later)

Ground Locations
1985-1990
7 ground point at radiator cross member
211 ground point at gearbox

1991 and later
G1 ground point at radiator cross member
G25 ground point at gearbox

$J ~
,

"

4

,

,

\,\

75

289

423

Page 379

Wiring Diagrams, Fuses and Relays

371-131

Starting System
1985-1990

152A

15

7 GR 2.5

29

7 GR 2.5

P

20

BL 25

77~

152A

122A GL 2.5
RD 25

t11le5

I
1
M1986-M 1990.

122
GL2.5

67/
123
122A
GL2 5

4
GL 2.5

~

~..S

L..

122 GL/RD 25

Page 380

371-132

Wiring Diagrams, Fuses and Relays

Starting System
1991 and later
75

+ k--'-'-RD"'---'.:'6"".0=-------I::_-::j---------'7'---"'-GY'-"'4.-"-O------------,

C1~60

J~G~~5~

J'G1

RD 25.0

30

122
YE!.5

77
122
YE/RD 25

r--,
I 12-POLE 1289

122
YE/RD 2.5

M92: CAB US

ICONNECTOR I

L 1_

'"
m
'"
0

m

'"
"­<D

J74

5.J

'"
0

M91: US,CA M92: CA

(j

0
0
0

ro

ol-....:.;..:'--'...=L:.:."~"'--

a'"

122
YE/RD 2.5

H2~5.3122 'IE RD 2.5

~

I 22

1220 YE!RD 2.5

YE/RD 25

:<:

m

«

U)

"­<D

H29-1
015H 152
C

4

H33-1

[23

~

AUT