saab documents

Workshop manual

Saab 900 16V Factory Service Manual

pages 331–340 of 572

Page 331

............
Wiring Diagrams, Fuses and Relays

371-83

Ignition System
Operation
The ignition system creates and regulates the high voltage
pulses that fire the spark plugs. Two versions of a Hall-effect
electronic ignition system are used on the cars covered by this
manual. Complete ignition system repair information is covered under 340 Ignition System.

Ignition System Applications
• Turbo models - basic Hall ignition
• Non-turbo models - EZK ignition (with knock sensor)

158
159
176
178
200
203
320

ground (-) distribution in main fuse/relay panel
+15 distribution in main fuse/relay panel
ElK control unit on inner left fender
ElK knock sensor on engine block, below intake manifold
LH control unit behind passenger side A pillar trim
throttle angle transmitter on throttle housing
ignition coil with integrated amplifier on inner right fender, near battery
(1988-1989)
345 ElK crankshaft sensor behind crank pUlley (1989 and later)

Connector Locations
1985-1990
57
59
60
67

3-pin connector in engine compartment right side
2-pin connector in engine compartment right side
1-pin connector near main fuse/relay panel
6-pin connector in engine compartment right side

WARNING

1991 and later

Any time work is being done on the ignition system it should
first be disabled as described in 340 Ignition System. The ignition system operates at lethal voltages. People with pacemakers or weak hearts should not expose themselves to the
ignition system. Extra caution must be taken when working on
or servicing the engine while it is running or if the key is on.

H1-18 1-pin connector under center console
H2-53 2-pin connector under the rear seat
H3-3 3-pin connector to left of starter motor
H3-5 3-pin connector in engine compartment, left of air intake
H4-1 4-pin connector at left wheel housing
H4-1 4-pin connector behind instrument panel right side behind trim
H6-1 6-pin connector in engine compartment right wheel housing
H6-2 6-pin connector in engine compartment right wheel housing
H29-1 29-pin bulkhead connector behind main fuse/relay panel (1991-19911/2)
H29-2 29-pin bulkhead connector behind main fuse/relay panel (1991-19911/2)
H33-1 33-pin bulkhead connector behind main fuse/relay panel
(1991 1/2 and later)
H33-2 33-pin bulkhead connector behind main fuse/relay panel
(1991 1/2 and later)

Fault Tracing
Read and understand the warnings and cautions given in
300 Electrical-General before working on the ignition system. See 340 Ignition System for fault tracing.

Ground Locations
Component Locations

1985-1990

5
6
47P
73
110
145
146

ignition coil on top of radiator
distributor at end of cylinder head
Check Engine light
TSI socket in main fuse/relay panel
Tachometer in instrument cluster
ElK test connector next to main fuse/relay panel
Ignition Control Unit (non-ElK ignition)
Ignition amplifier (ElK ignition)(in front of left wheel housing)
147 Ignition pulse amplifier main fuse/relay panel, position D (1986-1987)

7 ground point at radiator cross member
158 ground (-) distribution in main fuse/relay panel
211 ground point at gearbox

1991 and later
G1
G6
G7
G8
G12
G25

ground point at radiator cross member
ground distribution at main fuse/relay panel
ground point at engine lifting lug
ground point behind instrument panel
ground point at left wheel housing
ground point at gearbox

~
~
5

176

6

47P

~I ft~~\ ~

178

L...2-'O_3

145

32O
--' L...__

146

---J

L. .34:. . .;,.; .5

---J

Page 332

371-84

Wiring Diagrams, Fuses and Relays

Ignition System-turbo
1985
+15
I

123K
GN/VT 10
1230
GN/VT 10

123C
GN/VT 075

123H
GN/VT 15

123G
GN/VT 075

22

204 GL/VT 075

146

14

193
5V 075

393
5V 15

3
284
BL 075

60

1230 GN/VT 10

284A
BL 075

Page 333

Wiring Diagrams, Fuses and Relays

371-85

Ignition System-turbo
1986-1987
+15

+54

I

!
11C
VT 15

123K
GN/VT 10

mc

1230

123H

GN/VT 10

GN/VT 15

GN/VT 075

71
GL/RO 10

1528

760
GN/VT 0.75

5
146

147
15
759 GL 075

TO-I

10­

14

..n..
31

60

393
SV 15

193
SV 075

I

I

rh 158

1230
GN/VT 10

284A BL 0.75

BL 25

3

Page 334

Wiring Diagrams, Fuses and Relays

371-86

Ignition ystem-turbo
1988 and later
+30
7
GY 4.0

JO

20

\230
GN/WH 1.0

\238
GN/WH 2.5

MBB-MB9

+54
I
I

M90 and later

ffi22A'
--.I

'--+-.....

12JH
GN/WH 1.5

71
YE/RO \.0

5

152B
H29-2
1

182 8U 0.5

26.

146

au \.0

[5

H33-2
M91 and later

J9J
8K \.5

I.

93
G12

\2JO GN WH \.0

c-I~6.a

J- ~~1- J
G25

7
G1

58 GY 4.0
QI5H 292
A

204 YE WH 0.5 El204A YE/WH 0.5

Page 335

Wiring Diagrams, Fuses and Relays

371-87

EZK Ignition System-nan-turbo
1986-1987
.15
11J
G,'/IVT lS

-54
1230
uN/VT 10

'\0

l1lH
GNIVI 15

1\

'\1

(jN/VI 10

1 mellS

GN/VT 1.0

lBJ(

'nc

GN/V, 10

VI I')

146

1\

'"

50V I.S

GlIRD Ie

178

./

~

:J;

;

~

13

"

14

759 Gl 075

"

"

17

4

176

14

•

1526

~

:J;

1

"

2et.(

"

201,

!'Il 075 GL/VI 07S

14
50v 0.75

-

60

19'

50V 07S

;:,

I

~

I

rh 158

57

r-­ "
200

I

L_ 1

')67 BL/RD 07')

S1,,9;. Vl!VJ 075

')665'10750

SliA CiR 075

203
'JH CiR 015
'iSS SV/VT 075

201

1230
GNIVT 10

75

SBGRI,O

59

Page 336

371-88

Wiring Diagrams, Fuses and Relays

EZK Ignition System-nan-turbo
1988
+30
I
I

152A

--4> 29

' -_ _---'-7-"C"-R....''''.5'-

7 GR 2.5

20

,

O

'-"2""-'C"'N=VT'-"1."'5

I

I

I11E

123('
GN/VT \.5

GN/V! l.0

VT

12J GN VT 1.5

+54

+54
12JO

-j>28

I11C
VT 2.5

2.5

7

I22A

17B

320
116>' 655. CL 0.75

'>
z

""'--"-'-"-l'iD'i1t-<

'>

"

59 e~9 VT 075

'-1<:~!!-'''"-'''--'='-'

VL VT 0.75

~

~
~

}

549A

~

201
13

'2

1528

28<
\7

176
~

204 Gl

Bl 0.5

~
~

"
ffi i3

Ii?
~
~

203

~

, , , 57 (116)
67 (116)')
6 ••
SV 075

I

201

O

1

I
1

1

I

,---"S"-67,--,,81=R,,0-,0,,7,,,S,-_ _.J 24

sv 075

$'1 075

201

200

--"';r;-;- ,

L..c5o,'<.<',,'-"CR"--'0"-.7"'S'-_ _

6'.'}

6 ••

532

co 0.75

1
--15

25

5

I1
I

lJ:1.~.. I~~

",S6",.6,,-'",5V,--,,0,,-7S,,-

566
Sv 075

201
1230 GN VT 1.0

2841\
Bl 0.5
122 GL 2.5

Bl 25.0

211

4

'8'
Sv 0,75
15B

280
CR 1.5

Page 337

Wiring Diagrams, Fuses and Relays

371-89

EZK Ignition System-nan-turbo
1989
+30
I
I

152A
-i> 29 <1--"-=='------------,

,,7...;C"'R'--"'2.=-'

20

-<>-­

r-

''''2=-J-''CN=-V'-'T--'''1.5''--t28~-'-''-''''--'=.'-'...=--<

+54

+54

I

I
1230

1239

GN/VT 1.0

CN/VT 1.5

h'E
VT

hIe
VT

2.~

2.~

7

122A
1528

93

ll.li..O. 655' CL 0.75

""'-="-@J::Q:I­

tW
11

}

655A
549A
CL 0.75 I VL/VT 0.75

57

204

'0

15

'6

284C
BL O.5c

284
17

176

24
4

J
Bl 0.5

1528

60

204 GL

20

on
~

0

~
z

C>

'"
0

~

649....

sv 1.5

~
0

on
~

0
0

0

"
N

649

;::

203

"ill

sv 1.5
57

200

.........,='-=-="'-__~r ;- ;- ,
l---"'''--'='''-'=_ _---1 24 25 I
I
I
I
I

fil
~

G
JL

0

"
345

649.}

649
SV 0.75

5V 075

201

II
--1 5

5

II
I

L: __

C~----'56=6"-.-"5"-V-,0,,,7,,,-5

566
SV 0.75

201
1230 CN

1 1.0

284A
BL O.S

122 GL 2.5
BL 25.0

73

4

211

281

280

SV 0.75

GR 1.5

158

~

58 GR 4.0
OI50.}42
C

r---'-''''-'=.'-'-=-'

Page 338

371-90

Wiring Diagrams, Fuses and Relays

EZK Ignition System-non-turbo
1990
7 GR 2.5

20

--<>­

r­

1230

GN/VT l.0

146

'-"2o=.J--'c"'NL v"--T'--"'."-s_--t 28 4---'1...

2J""E~C"'N=V:LT_""'.S'___<

1238

GN/Vr 1.S

+54

+54

I

I

hiE

Inc

VT 2.5

VT 2.5

)----""'--'="-'--""-'

648 sv 1.5
651 BL 1.5

93

122A

J

5

(22A

7

1528

123A

7\ Cl RD 1.0

CN/vr 2.5

93

178

tim...," }

o

549
123 Vl
VT 0.75

N

<­

655A

549A

116 GL 0.75

VL

'"

4

vr 0.75

357

204
,--------1----110

16

1J

4

'"

'"
<d
>

0

"'

V>

Ii

0

n

~

N

;;:

0

SV 1.S

<X

649
SV 1.5

357

;;;

l?
Ii

n..

'"
<d
0

oc

<­

284
17 Bl 0.5

284C
BL 0.5

204 GL VT 0.5

ill
<­

'"'"

~

d

203

<X

"

~
(116)

532
GR O. 7~

Q!2..U
,-,5""3",2,,A-"C""--,O,,,.7"'5'---_ _~r
567 8L "0 0.75

l?

200

;- ;- ,
25

I
345·

1528

60

20

649A

'"
<d

15 3

176

,-------j-----I24

<d

12

649
sv 0.75

649A}
sv 075

201
O

I1
------I 5
~ 1_

--'56=6Ao....eS"--V-,,0--,7."-5

I
I
(
((

5

(

2..I'j

566
Sv 0.75

201
1230 GN vr 1.0

284A
BlO,5

122 CL 2.5
BL 25.0

73

4

211

280

28'

GR 1.5

SV 0.75

158

1875891
58 GR 4.0
015H J..42
B

Page 339

Wiring Diagrams, Fuses and Relays

EZK Ignition System-nan-turbo
1991 and later
1238
CN/WH 2.5

1238
CN/WH 2.5

146

+54

+54

I

I

II1E

Il1c

WH 2.5

WH 2.5

648 BK 1.5
651 BU 1.5

H29-2

G12

71 Y[ RO 1.0

5

655A

15

Y[

0.75

3

203

~~2
182

555
8K/WH 0.75

G7
200

L-""-""--"'-'-'~'--_ _~ 3 - ; -

...,

25 25

J1..

345
566A BK 0.75

5

5
N

I ~ ;: ~

I
I
I
I
I
I
I

~.l.l....J
1230 CN WH 1.0

BU 25.0

BU 16.0

G25

G1

7 GY 4.0

H47 e~9 WI; 075
4
.

371-91

Page 340

371-92

Wiring Diagrams, Fuses and Relays

Interior Lighting
Operation
The interior lighting is controlled by the door switches on the
door jambs. The door switches can be overridden by the center console switch or the combination roof light/switch (except
convertible). A time delay relay is located under the back seat.
On hatchback models, a cargo area light is controlled by a
switch located below the lock striker plate.
The roof light bulbs or switches can be removed after removing the screws (where applicable) and carefully prying
away the lens. The ignition switch light can be pulled straight
down out of its holder after carefully peeling up the shift lever
boot and reaching under the console. See 432 Manual Transmission Controls for information on removing the center
console.

Fault Tracing
1. Check the fuse. Check for battery voltage at the lamp
assembly at all times.
2. Check for ground at the lamp assembly whenever a
door is opened or when the center console switch is
toggled.
3. Check door switches for a good ground through the
chassis screw or switch assembly. Check the wiring to
each door switch.

82
151
175
225
289
316
401

seat be~ warning relay unde r the rear seat
time delay relay under the rear seat
central locking control unit behind instrument panel rtght side
reading lamp at rear seat
burgiar alarm control unit under the rear seat
diode for the burglar alarm
auxiliary fuse/relay panel under rear seat

Connector Locations
1985-1990
57
58
59
59
59
60
98
123
152A
1528

3-pin connector under center console
12'pin connector behind instrument panel, left of steering column
2-pin connector in luggage compartment. left wheel housing
2-pin connector under roof lining at rear view mirror
2-pin connector at reading lamps (convertible)
1-pin connector under center console
10-pin connector to left of steering column
4-pin connector at hatchback, left side
29-pin bUlkhead connector at main fuse/relay panel
29-pin bulkhead connector at main fuse/relay panel

1991 and later
H2-21 2-pin connector in luggage compartment, left wheel housing
H2-35 2-pin connector above roof lining at the rear view mirror
H2-46 2-pin connector at left reading lamp, convertible
H2-47 2-pin connector at rtght reading lamp, convertible
H12·1 12-pin connector behind instrument panel, left of steering column
H29-1 29-pin bulkhead connector behind main fuse/relay panel (1991-1991 1/2)
H33-1 33-pin bulkhead connector behind main fuseirelay panel
(1991 1/2 and later)

Ground Locations
Component Locations
22
50
51
52
53
54

1985-1990

main fuse/relay panel
roof lamp/switch in the headliner
front roof lamp at rear view mirror
ignition switch light next to ignition sw~ch, center console
interior light sw~ch in center console
door switches on the door jamb

G4 ground point between ignition switch and handbrake
G5 ground point under the rear seat

----­

I~I

~

:

~ _."i

52

51

50

1991 and later

-~

,,;:. ... -,'-,-;:/
I','
1/

',1

65 ground point under the handbrake
117 ground point under the handbrake

_._---I ~=-~-----~~.
~l & r
II

I
53

,

\"

".

~

'\,

~

~

~

54

(1991-Qn)

~

~
151

(1985-1990)

82

175

225

289

~

,

401

.

401A

151