saab documents

Parts catalogue

Saab V4 Parts Catalogue M67–80

pages 101–110 of 348 (ocr, may contain errors)

Page 101

Mé67-80
side

SAAB V4

1-J12

|

1-A02
1-C02
1-F02
1-G02

MASTER INDEX
0 General
1 Tools

2 Engine

3 Electrical System,

2-A02
2-02

2-G02
2-02

3-A02
3-KO2
4-A02
1-G06
1-H02
1-H04
1-124

1-J04

2-102

7 Suspension, Wheels

8 Body

10 Numerical Index

2 GROUP INDEX

Engine body

Sonnet cndengine on
and engine sus-

Fuel system

4 Transmission

5 Brakes
6 Front assembly,

2

Gropp

2

s H = #8 ost! .5.55-295- = aoiiZst

=

Baum
1982

|

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= S22 Sxorf ==f Bros SBBSSBSSRSRsSsssssssssssssssess
5 Br SSS S888 SSR SASK SSSSSSSSASHSSSASSSSSSSSSSSSSASS Prereeert ee
st gi “NO meen Tem meer SOSIEPSSESOHRARRARRRSARABBRHRRS = Srsscrgssnseck
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Page 102

2 54 128437542651

52
= \ Bre “an 5653 9

yx &
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: = <
Po x 60
ir “7d ea | | 64 9
SOT KR 23
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55 39 ”
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$588 52
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« 25 %
R 4398

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and

Fig. | PartNo Quentity/As tt __ |Description Benamning

Pos. | Artnr |

6)

4“ | 39 1 1 Hose Slang
aD Ett 1 1 Hose ‘Sleng
43 | 8803904 1 1 Hose...
a eee 1 1 Connection

C pepe | 1 1 Screw Skruv
5 ! ' ‘Clamp Klamme
5 Saal ’ 1 ‘Clamp Klamme
Si | 8833085 ! ' ‘Clamp Kiamma
52 | 8803470 “ 4 Hose clamp Slangklamma

83 | 8602449) 2 2 Hose clamp Slangkianme

& | 7961 682 8 8 Hose clamp Slangkiamme 48)
S| 7963531 8 8 Hose clamp Slangkiainma 5|13)
& | 7963531 6 6 Hose clamp Slangklarnme '§|122)
% | 7963531 | 8 Hose clamp . |Slangkiaroma 5} 14)
% | 7967805 ‘4 4 Hose clamp Slangkiamme 5
7 ph 1 1 Water pipe |Vattenrdr | 178)
8 06 200 1 1 Hose 2/176)
$8 | 8803512 1 1 Bleeding vaive skran 5/176)
© | 8803496 1 ’ ‘Three-way connection ...\T 5| 176)
6 | 7262148 1 ' Three-way connection | Trevégsnippel 5|9)
#2 | 7282262 1 1 Hose Slang 5/9)
6 Ch -96752015165.-96756007419.-95752002048. -96 753003018. -95756000281
9. Ch. 96773006001 -. 9677600600! -. 95773002001 -

10. Ch.-434.173,96.-46. 137,95.

13. Ch.-607.016,96,-62.059,95.

14 Ch. 96,560,001. 95.080.001 ~

48. Ch -96.552.859. .95.074.986.

122. Ch, 96.820.001-552 659. 95.065,001-074.986

173. Ch. 434.174-652 859,96. 46.138-74.986,95

176. Car without heat exchanger.

1 Tools

2 Engine

3 Electrical System,
Instruments

4 Transmission

5 Brakes

6 Front assembly,
Steering

7 Suspension, Wheels
8 Body

9 Accessories

10 Numerical index

Engine body

Exchange engine, cylin-
derblock and engine sus-

Fuel system
Exhaust system
Cooling system

1-A02
1-002
1-F02
1-G02

2-A02
2-E02
2-G02

2-102

2-J02
3-A02
3-KO02
4-A02

1-G06
1-H02
1-H04
1-124
1-J04

Page 103

Pertti sti tiititiititttteitiiiiiitiiiitisititiitiiiiiriti iti

aes 2-A02 “25
Electrical
system Elektriskt system Date Group {page
|
1982-04 3 1
TABLE OF CONTEIITS
b vnaat Sted shana <hies 3:5 2-A06
up to and on AAS 367-96 87 90-8 3.7 2-A08
Giorenis cab tes Gasbeeee trom 387-96 3:9 2-Al0
Alternator and charging regulator es from ch 3:13 2-A14
Starter. . 3:17 2-A18
, ignition cables and spark 5 3:21 2-A22
Bstrbutor ane 3:3 28
pas :27 2-804
/parking amp 3 2B10
a larnp model 1978. ‘s B12
Number plate light model 1978 ‘45 2-B22
Aires bes a :47 «(2-B24
|, other
stn aed ‘as from model 1971 :57 2-C10
and headlight washer, up to and incl model 1973. 61 2-14
6 and heedlignt wesher’ ae from model 1874 63 2-C16
Electri is and swi 65 2-Ci8
Electrical controls 71 (2-C24
and fuses
\ 5 etc. 77 +2-D06
Cable :87 2-D16
Connectors etc 89 2-018
Fuses 91 2-D20
INNEHALLSFORTECKNG
ingereguietor io ch -443.396.96 -47 295.96 H 5 Abs
m ch - $
9) from ch 443.387- eh a 3:9 2-A10
asreg from ch 96773004484. 95773001664- 3:13 2-Al4
3:17 2-A1B
tandkabler och tandstift 3:21 2-A22
3:23 2-A24
. Modell 1967 och 1968. 3:27 2-BO4
1 3:29 2-B06
3:33 2-B10
modell 1978 3:3 B12
da 3:37 2-B14
ieee 3 a =
ning modell 1978 3.46 822
Hurnmerbet i 3:47 2-B24
Ovrig oloktrisk utrustning

inal och signatho: 3.51 2-C04
Viedustonire = 3:53 C06
Strélkastarto: atertor kare, fram modell 1971 3°57 C10
Vindrute- och strdikasturspolare tom model! 1973 3.61 cw

MASTER INDEX

3 GROUP INDEX
Battery and battery
cables

Ignition system
Electrical equipment,
other

Wiring and fuses

1-A02
1-C02
1-F02
1-G02

2-A02
2-E02
2-G02

2-102

2-302
3-A027
3-K02
4-A0Z

2-A0t
2-A22
2-B04

2-C04
2-D0E

Page 104

ESSSEEGERRERSRRETSRSESSSEEGSRESESE

SAAB V4 SAAB V4
2,3 )r982-08 1982-04 3 3
Vindrute- och stratk are from modell 1974 :33 «2-B10
Elektriska mandverdon och 135 2-B12
Ledninger och sbkringer. ‘43 2-B20
Ledningar, kopplingar etc. :45 2-B22
Kebelstor, :47 (2-B24
Skarvhus, kontakthus etc.
Sékringar.
61 2-CO4
INHALTSVERZEICHNIS et lave-phares jusqu’ 1 “61 2-C14
ot lave-phares a partir du modie 1974 :63 2-C16
ELEKTRISCHES SYSTEM Dapoutfs de commande et :65 2-Ci8
Batterie. @ sua ; Dispositits de NW 2
Lichtmas Reglerschalter, bis Baujahr ch -47 , 33 Ai ot fusibles
Lich Regler oe Batlane cn 9677 S000K84 66a #13 mala Cosses de cible fae! dy hbie
Anlasser ‘ 3:17 2-Al8 Blocs de s, atc :89 2-D18
im : a oie Fusibles 91 2-D20
Zindkabeln, Zindkerzen : =
Zundverteiler 33 2-A24
Beleuchtung SUMARIO
Sch fer, Baujehr deli 1967 und 1968. £ ;
Scheinwerter, Bau; : Bateria y cables de bateris 3:5 2-A06
Blink. und : 1 Alt y reg’ de tensin hasta el ch -443 386.96. -47 295.96 3:7 a
Blink- und Park h deli 1978 ; 1 Alternador y reg’ de tensin desde e! ch 443.387- 96. 47 296-95 3:9 2-Al
Schlussieuchte ‘ 1 9! de carga, desde los nums, de-chasis 96773004484- 3:13 2-Al4
Schlussieuchte modell 1978 4 18 3:13 2-Al4
Kennzeichenieuchte :43 Motor de arranque 3:17 2-A18
Cerin Bereucreon — 2° Site cies bujias 3:21 2-A22
{ g ~ ¥ : =
= . Distribuidor de encendido 3:23 2-A4
51 2 Alumbrado
Schei ischer 53 2- Faros, modelo 1967 y 1968 :27 2-
rferwischer, Baujahr, modell 197 57 2-C10 Faros, modelo 1969- , 2
, her- Sch h bie Route meen ae 61 2-Ci4 te/luz de ap d f BY
hei her- S er her ab Bau, modell 1974 63 2-Ci6 intermidente/luz de aparcamiento, modelo 1978. :38 e tr}
Elektrische Stevergeb Kontakte % -C18 Lenpera de cole :37 2-B14
Elektrische Steuer gebe 1 2-C24 Luz came, oes Tere “41 2-B18
Luz de 43 2-B20
Leitungen und Si 9 Luz matricula, modelo 1978 45 2-B22
t gen, Leitung jungen, usw 2B Bie Otro alumbrado :47 2-B24
Kabel inder, K gehause, usw ) 01 Otro equipo
Sicherungen " 91 2-D20 A fe ed i 51 2-CO4
p abrisas 753 2-C06
Pp istales de faro, modelo 1971 :§7 2-C10
Lavaparabrisas y lavacristales de faro hasta el modelo1973. 61 2-Cl4
TABLE DES MATIERES Laveparabrisas y lavacristales de faro desde el modelo!974 63 2-C16
Dispositivos de mando y contactos 765 2-C18
Batterie et cables 3:5 2-A06 Dispositivos de mando 71 «2-C24
Aiternateur et rgulateur de tension jusqu’au No de ch-442.386.96 ~47.295.95 3:7 Br
Angrastey Ct egelateer oo teneion partir du No de ch 443.387-.96 33 a4 Conductos y conexiones, etc n Dos
‘ ; % y fusibles "
Alternat t rguiateur de ch: 4 partir des Nosde chéssi [13° 2-Al4 Dispositivos de mando y contact :87 2-D16
gerrsuosaee Brio wesc 343 Dat Bioques de conexin, comactores, etc 89 2-D18
Démarreur 3:17 2-A18 Fur $1 2-0
Systéme d'allumage
Bobine, cébles et bougies 3:21 2-A22
Distributeur d allumage 3:23 2-A24

Eclairage
| Phares modele 1967 et 1968
| Phares modele 1969

ow
By
re

MASTER INDEX
0 General
1 Tools

2 Engine
3 Electrical System,
Instruments

4 Transmission

5 Brakes

6 Front assembly,
Steering

7 Suspension, Wheels

9 Accessories
10 Numerical index

3 GROUP INDEX
Battery and battery

1-A02
1-C02
1-F02
1-G02

2-A02
2-02
2-G02

2-102

2-J02
3-A02
3-K02
4-A02

2-A06
2-A22
2-B04

2-C04
2-D06

Page 105

GAB SAAB V4 MA
genuine STER INDEX
- 0 General 1-A02
oo | Battery Batteri och batterikabler Mtustration |Group
Bown loader ‘ert igege Complete 1-C02
seo-oalmin7 | 3} 5 7 on .
1-
Fig. | Part No __Quantity/Antal___ | Description \pentmning Notes ”
3 Pos, | Antnr 'S|R| Anmarkning 3 Electrical System,
6) %) f Instruments 2-A02
' on nent pra “ 4 Transmission 2-E02
1 1 1 | Battery Batteri 44 Ah (06/4202, DRY CHARGED
we | 732807} 1| 1 [Battery R.M.0. 44 Better RW.0. 44 evaata. ORY CHARGED 5 Brakes 2-G02
6 Front assembly,
0080 1 | 9502086 ' | Battery 60 Ah Batteri 60 Ah 1,6) 05/4235, DRY CHARGED
om 1 | 8520900 | 4 Battery 60An Batteri 60Ah Tae OY Steering 2-402
IN, ORY D
ow | 1 | s20793) 1) 1 | Battery 60 An Bettori 60Ah 718) 65/4238, ORY 7 Suspension,Wheels 2-J02
0180 CHARGED, ALT TO 8520900 8 Body 3-A02
an 1 | 90M7 1 ! troy eho Batteri 60 Ah 9) DRY CHARGED
jo 2 | 808833) 1 ' bees start Kabel batteri-start- | |8j2) 9 Accessories 3-K02
ul motor
4 2 | 8896397 ' ' Cable battery-start- Kabel batter'-start §}3) 10 Numerical index 4-A02
= 3 | 7326615 ' 1 Coble battery-start Kebel batteri-start S/R KO
er motor motor
0380 4 | 8606739 1 1 Cable battery-ground Kabel batteri-jord 4 3 GROUP INDEX
0380 6 | eB01771 1 1 Clamp Kiamme 10|2)
0400 5 | 880894 ' ' Clamp, vattery cable Klarnma, batterikabel 34) Battery and battery
ono 6 | sB62989 ' ! Clamp, battery cable Kiama, batterikabel 54) cables 2-A06
so] t | mass i) i] | ie st pronase
ow | e | org) | 1 Washer Brick 5 ‘9 7 pom
me | | wiseo] 1) 3 bai Mutter 5 ae iia
' 1
oo | 1 | 8803901 |} 3 Screw Skruv 5 Electrical equipment,
oe | i use) 2) 2 IWesher Bricka H apace
oo | 4 | 33a) Ot 1 bracket Vinke! 4 Wiring and fuses 2-D06
on | 6 Lt i--4 2] 2 Mellaniagg 4
oo | | 7328 2) 2 Hook Hake S\5
0800 16 | 7326580 ) 1 Hook Hake )9)LHOS
wo S| meml 3) 3) | Meena ve “ani
om | hewn 1 1 ‘Support Stouvinkel '4)4) FOR CARS WITH 60 AH
0740 BATTERY
ome | 1 | 7922604 1 ' ‘Screw 5
oreo 62 09 686 x Kit, battery bracket Sots, batterihdiicre 5 | (88 16 381)
1. Ch 96,520,001. 96,065.00" -
; Sacer eau
R 1917 — V4 4 Ch.-96 592.844. - 60801540. 95.088.371.SoB00838
5 Ch. 98,600,001. 61600001 ._ 96,095.01 ..61600001
6 Ch -9674201 7275. 96746005605 -95742008620 -95746000165
7 Ch 96752000001 - 9675600000" 96752000001 - 9675600000!
& Ch 96752016165 -96756007419 -95752002088 -95753009018 - 9575600028)
§ Ch 96752080001. 96762000001. 96768000001 95753080001 . 95763000001. 9676600000"

-_

Page 106

FAA SAAB V4 MASTER INDEX
0 General 1-A02
oo | Alternator Vaxelstrémsgenerator tustration i
Up to and incl. T.0.m Ch.443.386, 96. - Bewm [Bid Gromp (Side read ' —
-41.296 47.295 96. 1982-04 5158 3 7 1 Tools on
Fo Part No Quentity/Antal |p, Bendmning Notes ho ican _
Ant Anméarkning Electrical '
rs a a / Instru 2-A02
4 Transmission 2-E02
i 1 | 6802720 ' ' Alternator assy Generator kp! "here 5 Brakes 2-G02
oo | 2 | 7863053) 1) 1 .Fan disc with belt .Rem och flaktskive 5 6 Srensnennney,
Hrd 4 | 749800} 3) 3 | Fidderbricke 5 > ete
ae |e | Rom! || | cad ieee X ; Accessories a
om w | seme] 3 3 ee meme | 10 Numericalindex 4-A02
wu | «| 7eeb5a2) 1) 1 Carbon brush set lemon 3 3 x
oe | mw | 7867 69 1 1 Parts set for rotor Reporationssats rotor
com | m | meses) 1) 1 Part set for heat Reparationssats lik- Battery and battery
A al sink plate |ixterkabler cables 2-A06
coo | 2 | 396m) 61) lt |Charging reg: gsregul 2
om | w@ | 7922974) 2) 2 Screw Skruv 5 ignition system 2-A22
om | 3 | 8801201 ' ! Generator bar Generatorstog 5
ss | eisesl || i} | ieee ace | — mi
om | «| oo2908) 1) 1 Washer Bricke 5 Electrical equipment,
sisi mem {| i} | lem Sn rod an
ooo | 7 | wares) 6}) lt ‘Screw Skruv 5 Wiring and fuses 2-D06
oo | me | 7910557 1 1 Washer Bricks 5
oe | | 7003354 2 2 Screw Skruv 5
omo | #@ | 910887} 2) 2 Washer Bricks 5
oem | 41 | 7914708 2 2 Nut Mutter 5)
ow | @ | 8082968 ' Screw ‘Skruv 5) (88 07 982)
oo | 43 | 7910857; 1) «1 Washer Bricks 5

R 6168-Vv4

10 Superseded by 68 02 720

Page 107

GGacseesGgRRLERRTEERTIIIZALSSELGEERERERREGEERES ES SEESEES
S888 z

Sane SAAB V4
genuine vy
Up to and incl Ch.-9677 T.o.m Ch.-96773004483. i sm
3004483. - 95773001663. ~95773001663. 1982-04 |R2668 3 9
Fig. | PartNo Quantity/Antal___| Deseripti |Bendmnng Notes
Pos, | Art Anmarkning
4 6 al /
u
1 | 6802720 1 1 |Alternator assy, 35 Generator kpl., 36 A 0/11) BOSCH 0 120 400 615
A |ATING COUNTER -
CLOCKWISE)
1 | 6816068 ' ' Alternator eesy, 36 Generator kpi., 35 A 12, 18) BOSCH
A 0 120 400 686
SUPERSEDED BY 86 59 742
2 | 7863063 ! 1 .Bolt pulley |.Remskive 5) 14)
2 | g614121 ’ 1 ene -Remskive 5|15)
3 | 014130 1 1 Fan . .Plaéktskive 6/14)
4 | 7867237 3 3 |.Screw ...... |-Skruv 5
5 | 7648600 3 3 |.Washer \-Bricka 5)
6 | 767245) 3) 3 “Washer | Underlaggsbnicks
6 | e814147 ' i al .Driviager 6
9 | 7848086 1 ' -Bail bearing -Kullager 3
10 | 7848161 ' ' Ball a 3
" 78 48 163 1 1 ‘id 2 6
12 | 7667 260 ' ' |.Stator Stator 6
19 | 7867278 1 1 ..Slip-ring end bracket -Slépringsiager kp!. '6)14)
13 | 6889566 1 1 .Stip-ring end bracket -Slapringsloger kp! 6) 15)
18 | 7867204 ’ 1 Sengies tp 4 be
% 85 05 298 ! ' plate tple' 4/15)
we | 7648542 1 1 ush set 3
” | 6614162 2 2 spring «+ Teyckfjéder 16) 15)
16 | 7867302 3 3 Rectifier, negative o Likriktare- 6
w | 6605224 1 1 -Heat sink assy be ote a 16)14, 15)
2 | 7667328 1 1 --Heat sink oe! 6
2 | 7867336 3 3 -+- Rectifier positive eosLikeiictare + 6
nm | 014170 1 1 .-Rectifier plate --Likrikterplette '6|14)
2 | 8606232 ! 1 «Rectifier » Likriktarplatts 6) 15)
2 | 7667361 3 3 -+- Exciter ++ Magnetisoringstik- 4\14)
% | 9606240 3 3 Exciter diode |... Magnetiseringstik- 4) 15)
m | 6614188 1 1 Protective cover .Skyddslock '0| 15)
% | 8814196 2 2 |.Clamp Kiama 15)
s 6814204 1 1 |.Spring .. .Fjéder 6/15)
n | 787 1 1 Repair kit for rotor } . Fot-
| 7867377 ' 1 Set of nuts, screws Sits montringsde-
» | 736m 1 1 ging reg t gsregul
mn | 7922974 2 2 Screw ........ Skruv
3 | 8801201 1 1 bar G 9 5) CH -98.520 190
~96.085.052.
m3 | 680653) 1 1 Alternator bar Generatorstag 5 gd 191
95 065 053.088 802
m3 | 6638443 1 1 Alternator ber Generatorstag 5) 13)
M | 8801 169 ’ ’ |Alternator bar Generatorsteg )
88 06 341 1 1 Alternator Generstorbyge! 0} CH 96.52) 168 581 640
195.085. 954- 065.802

1-A02
1-C02
1-F02
1-G02

2-A02
2-E02
2-G02

2-102

2-J02
3-A02
3-K02
4-A02

2-A06
2-A22
2-B04

2-C04
2-D06

Page 108

) 1-A02
0200 Vaxelstrémsgenerator Rete Mlustration 1-C02
Up to and inc! Ch.-9677 T.0.m Ch.-98773004483. oie 1-F02
3004483.- 95773001663 ~95773001663. 1982-04 R2668 1-G02
Fig. |PartNo | Antal lo Benamning
Pos. JArtnr w| «| 2-A02
= ‘ 2-E02
= 10 | % | 6834723 H 1 Alternator bracket Generatorbyge! a
=\ 100 | 9 | B97) 61) Ct Stay Stag —
120 | & | 7903 (| 1 ' Screw Skruv
= % | 7903172 1 ' Screw Skruv 2-402
imo | 39 | 9029985 ' ' Washer Bricka 2-J02
1390 | @ | 7910557 1 ! Washer Bricka
veo | 4 | 7914708 1 1 Nut Mutter 3-A02
oo | a | 8082943 1 ’ Screw Skruv
vo | a | 791087) 3/3 |Washer Bricka 3-K02
a0 | 4 | 7903255 2 2 Screw Skruv 4-A02
by. “ | 7903263 2 2 Screw Skruv
1600 | 45 | 7903263 ] 1 Screw Skruv
1620 | 4 | 7903180 1 i) Screw Skruv
wo | a | 67810557 2 2). Wesher Bricke
wao } a | 7914708) 2) 2 Nut Mutter
isco | @ | 8082968 1 1 Screw Skruv
- | 2-A06
io | w | 8082943 ' 1 Screw 'Skruv
yoo | si | soasist] os] 3 Screw Skruv 2-A22
ve | 82 | 8802175 ' ! ‘Washe: Bricka 2-B04
1660 8 | 7010657 ' 1 Washer Bricks
veto | 54 | 8029605 1 1 Nut Mutter
1700 &% | 7910540 ' 1 Washer Bricka
vm | se | yerosaz] 1] 3 Washer Bricka 2-C04
170 | 87 | 7928978 1 1 Screw Skruv 2-D06

Page 109

Nun & Na & Nay 2g

Ss os s o a

SFO <26 S598 228 88
rer Ke NNN ON aad NNN ONAN

7 Suspension,Wheels 2-J02

MASTER INDEX
General

1 Tools

2 Engine

3 Electrical System,
4 Transmission

5 Brakes

6 Frontassembly,
8 Bory

9 Accessories

10 Numerical Index

13

SAAB V4
M67-80
sie

af

S AVSSSHSWGNSSSS BSENSS*EGSHGSSSSSSGS ee

Bide” Srp
3454
t

|

Betwm

1962-04

kp!
Deisats, rotor

ha nnatind

Bendmning
:
Borstplatta
Borstsats
Tryckfjader

2-A14

Generator Bosch 55 A

a

ill Hlataulal

Fr.o.m. Ch.96773004484-
95773001664-.
, |
| aera

2, | 88 S888R8R888R85 RTANRSaSRS=BSSSS2aBS=S
FE | 88 S2eeeeeeeeee Bareseseseesereresese

i
eg ee ae —
TS Ste eee as Pe
§
2

3
|
BS “N O@WeneSonNEsSS SSRENRARSRRSARSBRRKS

:
1
fi

Page 110

a 2-A16 eames MASTERINDEX

An tor SEVMARCHAL SEV MARCHA 0 General 1-A02
see foot note 134) se fotnot 134) 1982-04 |R4257 3] 6 : Tools oo
rl ey 3 Electrical System
cad ”
‘ Instruments 2-A02
+ 4 Transmission 2-£02
= ao og cil presen . —
coo | 3 | 952092) 1 Fen disc |-Fibktskive 8 6 Front assembly,
ooo | 4 | 817880) 1 Kit, screws -Sats, skruvar 6 Steering 2-102
= 5 | 817773 1 Drive end with |-Driviagerhus 6 7 Suspension,Wheels 2-J02
ow | 6 | 6517700) 1 Ball bearing Jes 3 5
ome | > | women] “Rotor kp! é 8 Body 3-A02
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134 Ch 96796008434..96796008229

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