Page 51
Special tools, engine
Part No. Description Class Illustration Remarks
214 Valve mechanism
(2}
‘| 8391419] Feeler gauge, valve clearance AO-1 ( Engine 1.7
and 1.85 |
8392276] Removing—installing tool, valves A2
8392300} Spring depressor A2
8392284] Table A2
8391401| Magnet tool A3
8390437) Valve guide tool cpl. A2
8390502} Pull rod A2
8391377} Nut A2
S$ 4617
8390379) Installing sleeve A2
8392144] Installing sleeve A2 Engine 2.01
saei8
Dec. 1975 SAAB 101-7
Page 52
Special tools, engine
Part No. Description Class Illustration Remarks
8392193] Valve seat cutter cpl. A2
8392201| Cutter 75° A2 Engine 2.01
7861032] Cutter 75° A2 Engine 1.7
and 1.85 1
8392219] Cutter 11°—45° A2 $ 4619 Engine 2.0!
7861040} Cutter 119°—45° A2 Engine 1.7
and 1.851
7861057| Guide spindle A2 ———————— sD
$4620
7861065| T-key A2
$4621
8392268] Reamer, valve guide 9 8 H8 A2 Engine 2.01
8390601| Reamer, valve guide ¢ 8 H8 A2 —————_ —___ Engine 1.85 |
$4622
8390503} Reamer, valve guide ¢ 8 H8 A2 Engine 1.71
8391450} Measuring tool, valve clearance A 0-2
8392250} Measuring point A 0-2
8391633) Measuring plate, checking of adjusting A0-2
pallets
$4624
101-8 SAAB Dec. 1975
Page 53
Man “ae i faP>, *
—— a |
Ree en ON La Si A, a a oa: i a, ss
Special tools, engine
Part No. Description Class Illustration Remarks
‘17840622 | Dial indicator (0.01) A 0-2 Also trans-
mission
216 Crank mechanism
7860505 | Plastigage, measuring bearing clearance A2 re Rrererererer tr]
8392540] Installing tool sealing ring flywheel end Al Engine 2.0!
8390411] Guide sleeve, crankshaft seal, transmission | A 1 Engine 1.7
and 1.85 |
8391898] Installing tool, crankshaft seal flywheel A2 Engine 1.7
end and 1.85 |
$4627
8391922) Handle to 8391898 A2 race Engine 1.7
and 1.851
Dec. 1975 SAAB
Page 54
Special tools, engine
101-10
Part No, Description Class Illustration Remarks
|
8391880] Installing tool sealing ring, transmission Al ZS
end Uj
$5359
8390445] Drift to 8391880 Al
8391997| Drift, flywheel bearing A3 Engine 2.0!
230/240 Fuel system
8391864| Testing instrument cpl fuel injection A3
8392433] Key, fuel pump bracket A 0-2
SAAB Dec. 1975
Page 55
m,
Special tools, engine
Part No. Description Class Illustration Remarks
262 Water pump
8390270] Tapping-out hammer Al Also trans-
mission
8392136} Spacing piece removal, water pump Al Engine 2.0 |
8390577] Spacing piece removal, water pump Engine 1.7
tr and 1.851
—»>
18390544] Dolly A2
8390585} Handle A2
$4636
8390536] Sleeve, removal ball bearing A2
SS 4598,
8390551] Sleeve, installation ball bearing A2
$4637
8390569 Installing sleeve, thrower A2 @
$4638
Dec. 1975 SAAIES 101-11
Page 56
Special tools, manual transmission
| Part No. Description Class Illustration Remarks
|
411 Clutch
8390270} Tapping-out hammer Al Bie ac rs
8790529] Joint, removal of clutch shaft Al LG Ms
8390015} Joint, removal of clutch shaft Al c Ta 5/16 UNC
$ 4639
8790586] Clutch tool Al
8790594] Screw A2
8790602} Wing nut A2
8790412} Guide pin A2
8390023} Spacer ring,clutch Al
$4642
8392060} Centering tool, clutch disc A3 J>—>
$4643
8390370| Key, special nut, gear lever housing Al ) i a
S 4644
101-12 SAAB Dec. 1975
Page 57
i
2? Soe a se
Special tools, manual transmission
Part No. Description Class Illustration Remarks
432 Gear box control
8391229] Installing tool spring, reverse gear A3 Ch. —99009988)
471 Gear box
8390460} Holder, gear box A2
8790776| Puller,bearing cap Al
cl <
8790354| Puller, inner drive shaft Al
8790197| Hook wrench, intermediate shaft A2
Dec. 1975 SAAB 101-13
Page 58
Special tools, manual transmission
| Part No. Description Class Illustration Remarks
8390049} Puller, removal—installation reverse gear A2
shaft and intermediate shaft
8790503] Catch, reverse wheel A2
$4649
8790511] Puller, pinion shaft A2
—)
7840853 | Screw A2
8390262| Guide drift, installation of intermediate A2 =
shaft
8790438| Guide pin, pinion bearing housing A2 om
S 4653
101-14 SALES Dec. 1975
Page 59
Special tools, manual transmission
Part No. Description Class Illustration Remarks
8390148] Sleeve, installation of pinion shaft unit, A2
inner roller bearing, primary gear housing -
pinion roller bearing and intermediate
shaft inner ring and outer bearing. Re-
moval of primary gear roller bearing, bear-
ing housing outer rings, intermediate shaft
inner ring and clutch shaft seal.
8390114] Sleeve, installation of 4th gear, bearing A2
housing outer ring, pinion and pinion
shaft unit
8790552] Measuring device, pinion shaft housing A2
position
8790636| Fixture, removal and installation of A2
bearing from pinion
8790651] Holder ring A2
8790644} Installing ring A2
8390080} Tool, removal of pinion from bearing A2
housing
8790072] Key, pinion shaft nut A2 —99722003498)
—99726001716|
8790453] Key, pinion shaft nut A2 99722003499-|
99726001717—|
Dec. 1975 SAAB 101-15
Page 60
Special tools, manual transmission
| Part No.
|
Description
Class
Hlustration
Remarks
8390122
8390098
8390106
8390189
8790305
8390296
8390221
Drift, installation of bearing housing outer
ring (pinion) and ball bearing on 4th gear,
and removal of primary gear with bearing
from bearing housing.
Dolly, installation and removal of primary
gear, primary gear bearing, primary gear
wheel bearing, fourth gear bearing, pinion
bearing housing outer roller bearing rings,
and pinion shaft
Drift, removal of pinion roller bearing
outer ring and installation of primary
gear housing roller bearing
Drift, installation of needle bearings in
free wheel shaft and removal of free wheel
shaft, free wheel shaft seal, free wheel
shaft roller bearing input gear with ball
bearing, outer bearing rings from bearing
seats and steering knuckle housing outer
ring and seal
Tool, free wheel hub
Removing tool,outer ring bearing seat
Removing tool, roller bearing free wheel
shaft
A2
A2
A2
A2
A2
A2
A2
S 4666
Dec, 1975