saab documents

Labour times

Saab 9000 Standard Times Mechanical (Aug 1995)

pages 51–60 of 264 (ocr, may contain errors)

Page 51

1 1 5 Seeeaeraen — STANDARD TIMES

Saab Original Service Programme, PA
Tach Gvibvanl earcionprogrem, PA

STANDARDTIDER — STANDARD TIMES 9000
Mechan

Sida
Mekanik ical Page 1 15-2
; BivCar dy
g i '
it tH lil HTH
want AEA] Se
ili § USUAL P IMS] 32 [22
A |B c D\E| F G H !
Lizizi 41s i Si 7is is
11519 | 01| Leaded fuel 94, 5 1,4"
02| Unleaded fuel 94; | 5 1,3"
03| A, leaded fuel 94; | 5 1,7"
04) A,
unleaded fuel 94; | 5 1,6"
05 | 6308, |
leaded fuel 94, 5 1,7"
06 | B308A,
. leaded fuel 944 § 2,0"
11521 | 01 94, 5 2,2"
A 94, 5 2,6"
03 | B308 94, 5 3,8°
04 | B308, A 944 5 41°
11522 /01| i 94 § |. 0,8".
11523 | 01| Leaded fuel 94, 5 1,4"
02| Unleaded fuel 94, 5 1,3"
03 oad, 94, 5 1,7"
04) A,
unleaded fuel 944 5 1,6"
05 | 6308,
leaded fuel 94, 5 7"
06 | B308A,
_jleadedtuel 94) 0} of SP |. 2,0" }
Obj. Beniimning/Name Obj. Bendmning/Name
11519 Service 150 000 km 11519 Service 150 000 km
11520 Service 165 000 km 11520 Service 165 000 km
11521 Service 180 000 km 11521 Service 180 000 km
11522 Service 195 000 km 11522 Service 195 000 km
11523 Service 210 000 km 11523 Service 210 000 km

Page 52

1 1 9 STANDARDTIDER —- STANDARD TIMES 9000 STANDARDTIDER —- STANDARD TIMES 9000
Mekanik Mechanical

Pre-inspection , once ;
are 1 a
Di i, 77902 | 01 8 04
et : ; al? ao | 02 11312 8 0,1
- JS p=]
——_

. Obj. _Bendmning/Name Obj. _Bendmning/Name
11311 Intermediate service and inspection _| 11311 S&kerhets- och funktionsservice var
11312 ar terciue every 12.000 miles 11312 Pullsorvice ver 20 000 ton
11902 Pre-inspection 11902 Férbesiktning

—————

[=== ~~

Page 53

1 22- A SeeARO TER - STANBARD TIMES

Additional/special work - engine

STANDARDTIDER — STANDARD TIMES 9000
Mekanik Mechanical x. 122-1
|
f i
é i|! i}
; Ht | i i lt] aE
AHMET
fh THB BRU zt
A |8 c E| F G H
Li2i2 415i CI Zi 8 2 aa}
12201 | 01 1 01
12202 | 01 1 02
12203 | 01 7 04
12204 | 01 8) 0,2 |.
12207 | 01 bal 05
1221001 § 18 0,7"
12211 | 01 8. 0,2
12212 |01 | mit He 0,4.
12213 | 01 | 8 of
12214 |01 7 “ Og
|
Obj. Benimning/Name Obj. Bendmning/Name
12201 Olichange engine 12201 Oljebyte i motor
12202 Olichange ine, incl. filter 12202 Oljebyte | motor inkl. filter
12203 Wash the ine 12203 Motortvatt
12204 Carry out 12204 Kompression:
12207 Clean the EGR vaive 12207 Rengéring EGR-ventil
12208 Idling, adjust CO content 12208 Tomgang, CO-hait just
12210 oe and adjust the turbocharger 12210 bre kontroll samt
12211 Carry out the basic check on the APC- bid pc eyeem, ———,
12 Bransletryck/tathetskon
12212 Check the fuel 12213 Kylsystem, provtryckn!
12213 Pressuretest the cooling system 12214 oneunempatine *
12214 Flush the cooling system

Page 54

122-B

STANDARDTIDER — STANDARD TIMES 9000
Mekanik Mechanical

Additional/special work — engine
Tillaggs-/specialarbeten - motor

12215

12216

12221

TANDARDTIDER — STANDARD TIMES 9000
oo Mechanical * 122-2
BivCar Atgard/Remed)
i i |
$ i
KE iat Heat
3 He i il i EiH)2| Be i
A |B c DE F G H '
Li2zis i 4) $1 6172/18/18 | 10/19
oo), |) _—_—_—_————aaas = 2 ae ae ( ! |. .0,4
12216 | 01 1-3 3 0,2
02 4-6 3 0,3
03 78 3 04
__.. | 04 9-16 13 0,8.
12217 | 01 1-2 3 0,2
02 3-4 3 0,3
03 5-8 3 0,6
12218 | 01) _ 16 3 1 Te I * 2 oe
12219 | 01! | 484.
Obj. Benimning/Name Obj. — Bendmning/Name
12215 Decarbonise the combustion 12215 Sotning, férbranningsrum (losstaget
— inder head) topplock)
12216 ; the valves (removed 12216 — (losstagen
12217 Mill the valve seats (removed valves) 12217 Ventilsite, (losstagna ventiler)
12218 Grind-in all valves (removed vaives) 12218 , samtl veni. er (losstagna
12218 Check the engine oll pressure vention»
12220 Fault-trace LH system 12219
12221 Checking fuel pump capacity 12220 Felsdékning LH system
12222 Change the engine coolant 12221 av
12222 Byte av kylarvitska

Page 55

STANDARDTIDER — STANDARD TIMES 9000
Mekanik

Mechanical

122-C

Additional/special work — engine
Tillaggs-/specialarbeten - motor

12235 12236

STANDARDTIDER — STANDARD TIMES 9000
Mekanik Mechanical 2, 122-3
1th | | | (gh (i ! !
LE HME IMS| 28 [22
D|E| F G H !
Li2zisi sisi sizisis nal
21711 8 0.8"
8 1,1
8 0,4
| R 8 0,4"
| 24211 8 0,4"
ia 5 4 0,1
fat 5 0,3
91- fine 8 0,3
91- | 0.2
; | 20110 | _| 8. 0,7
93-} t | 8 0,3
} E A pa 01
} Bale ues 0,4"
} 48. 0,4"
|
|
i. 1
Obj. Bendmning/Name Obj. Benadmning/Nane
12223 Check the big-end bearings and 12223 Kontroll av vevstakslager och ramiager
main bearings with ine in car ibil
12224 Check the LH-system "FUEL-MODE" 12224 Kontroli av Lh system “FUEL-MODE"
12225 Built-in fault LH-system 12225 LH system
12226 Read fault codes and final check LH 12226 Lis felkoder och slutkontroll LH
12227 Checking injector flow 12227 Kontroll av insprutningsventilernas
12228 Basic setting of throttle fiddeskapacitet
L.H2.4 12228 Grundinstilining av spjaliskiva L.H 2.4
12230 Check and adjust puise relation 12230 Taktférhailande, kontroll samt
12231 Fault-trace with ISAT justering
12232 Calibration of 12231 Feisékning ETS-System med ISAT
12233 jamtkannwe, 12232 Kalibrering ev TCS ,
ine, for exchange engine 12233 Is&rtagning, besiktning, ihopsattning
12234 Faulttrace TRIONIC by means of blink motor, for
sense 12234 L med blinkkoder
Pressure testing the turbosystem 12235 Provtryckning av turbosystem
12236 Cleaning the throttle housing 12236 Rengoring a apiinus
12237 Read fault codes and final check ISAT, |12237 Las och slutkontroll ISAT,
Motronic Motronic
12238 Read fault codes and final check ISAT, | 12238 Lis felkoder och slutkontroll ISAT,
Trionic Trionic
20110 Engine assy with cylinder head 20110 Motor, kpi med topplock
21711 Oil pan 21711 Oljetrag
24211 Injector 24211 Insprutningsventil

Page 56

j 93. A STADAROTOER - —_ TIMES

Additional/special work — electrical system
Tillaggs-/specialarbeten — elsystem

STANDARDTIDER - STANDARD TIMES 9000

Mekanik Mechanical ,

|, bi | by atl va
i

YUU dt

pape 1 32101 an Os

Obj. Bendmning/Name

Obj. Benidimning/Narme

12307

31111 Battery
32101 Alternator

12301 Check the battery load and charge
12302 eee
12303 Clean and grease the battery terminals
12304 Test the alternator on a test bench
12305 Measure the resistance of the ignition

leads
12306 Ceck/adjust the tgnition timing (TS!)
Check/tault-trace the electrical system

12301 Batteri, kontr belastning, laddningstill-

12302 Batteriladdning samt kontroll laddning
12303
12304 Generator, provaing bank

12305 Resistansmatning, tandledningar
2306 oer ten bt, la
12307

31111 Batteri

Page 57

123-5 en - eee

Additional/special work — electrical system
Tillaggs-/specialarbeten — elsystem

STANDARDTIDER — STANDARD TIMES 9000

Mekanik Mechanical

*. 123-2

§ i

j
a!
il

Byte setayReptece detail

|

Tid | timmar/
Time in hours

Pring are pars

Ht

A

lo G> | Repuce comonete un

12308 | 01
12309 | 01
12310 | 01 -91

12311 | 01
12315|01) -93
12316 | 01
12320 | 01

Arsmodeil/Mode!
(| Mm AntavQuantity

ae demterw Adjust

won| =

ae

| Oe ee ewe
tied ad ed

loo fpcoc°

oy |

Obj. __ Bendmning/Name

12315 12316

12309

12310 Cruise Control fault-trace
12311 on toncan sntiny |
12315 ——_ |, DVAPC-system

12316 Fault-trace EDU with ISAT
12320 Alarm adjusting sensitivity

12308 Check and the
eee mm

12308 Straikastarinstilining, huvudstral-

kastare
12309 StrAlkastarinstalining, huvudstral-
kastare samt 2 st kastare
12310 Konstantfarthallare felsékning
12311

12315 Feleshning Saab Bt DVAPC-system
med ISAT

12316 Felsékning EDU med ISAT
12320 Larm, kanslighetsjustering

Page 58

STANDARDTIDER — STANDARD TIMES 9000
Mekanik Mechanical

124

Additionai/special work - gearbox
Tillaggs-/specialarbeten — vaxellada

STAND. ADTIDER — STANDARD TIMES 9000
hanical

Mekanik

x 124-1

ls =

iy |

A

ne |! ey ,
| if ial
ea
pane {01 1 47100 . {Te AS

Obj. Bendmning/Name

12401 Change the oil in the manual gearbox
12403 Diagnose, fault-trace, road-test —
automatic transmission

12404 Diagnose, fault-trace, road-test,
manuell
12405 Clean cooling system, automatic

12406 clutch wear
12407 Change the oil in the automatic

12408 Biemantting, end
a yp assembly

Page 59

125

STANDARDTIDER — STANDARD TIMES
Mekanik Mechanical

9000

Additional/special work — brakes
Tillaggs-/specialarbeten — bromsar

I

-

12524

= RD TIM
in ucla — ES 9000 se 125-1
aP He fi
la ¢ i
CRE PH
al: Ritiae: HUE ef | id
A 5 c D || r Lizizsi 4) e Lisis AR 7 ’

12501 | 01 JJ 8 0,1
12502 | 01 2 5 1,4"

02 ed 51611/

|__| $1612 |...5 9.8"

12503 | 01 12) 8 0,7"
12508 |o1 a7 ety" 03

03 v2) | 5; | 0,2

02/; ABS 87- | | |58 05

O4/ABSMKIV 93-1 || 5 03.4.
12510 | 01) ABS. 87- | 8 1,2
12511/01) ABS MKIi_ 87-89 8 1,6

02) ABS ML II 90-| 8 1,0
12515 |01| ABS 90- 8 0.2 -

|

Obj. Bendmning/Name Obj. Bendmning/Name
12503 Check the brake disc for taees
12505 Bleed the brake system on all wheels/

12515

51611
51612

on all wheels

braking

change the brake fluid
12506 Check the friction material thickness

12510 Fault trace Antilock system
12511 Ueiibel boumemaner evestene

Antilock system
Testing, ABS diagnostic system by

means of blink codes

Brake disc, rear

12524 Read fault codes ISAT, ABS

Page 60

1 26 STANDARDTIDER — STANDARD TIMES
Mekanik Mechanical

9nco

Additional/special work — front assembly, steering
Tillaggs-/specialarbeten — framvagn, styrinrattning

4s lela = naan TIMES 9000 “= 1 26-1
oie iad

H é ! i iil AeT

A a