Page 1
Standaratider Mekanik Saab 900/99/90
Standard Times Mechanical Saab 900/99/90
Forord
Reklamationer
Aug 1995
STANDARDTIDER - STANDARD TIMES 900/99/90 S-001
Mekanik Mechanical
FORORD
Indeining
Tidlistan 4r indelad i fdljande huvudgrupper:
1 Service
2 Motor
3 Elsystem, belysning, instrument
4 Kraftévertoring
5 Bromsar
6 Framvagn, styrinrattning
7 Fjadring, bakaxel, hjul
8 Kaross, klimatsystem, ventilation
9 Tillbehor
Huvudgrupperna 4r indelade i undergrupper
Exempel: | grupp 5; Bromsar finns
516 Bromsskivor
517 Bromskiotsar
Undergrupp + 2-stalligt opnummer = OBJEKTKOD
Arbetsomfattning
A It ingar allt ert rligt arbete i . Undantag fran detta markeras i kolumnema
F och G pa tabelisidan. Dessutom ingar inte tid fdr
- feisOkning
- evakuering/patylining av gas till AC | listtiderna
- ordertid
F och ! ci sAsom in- och utkOming, tidstampling, bestalining och hamt-
ning av reservdelar.
Listtider
i art gna med verktyg och enligt SAAB's rekommendationer
Andring av tider
‘pelvis 1,2. Ny tid med n, oxampelvis 3,4°
Ome ae ee
Page 2
STANDARDTIDER — STANDARD TIMES
Mechanical
= ineprutningssystem
cu 14 = insprutningssytem LUCAS
= 1-férgasare
t = 2-forgasare
Tu = Turbo
LPT = = Lé&ttrycksturbo
L = Lagkomprimersd motor
H = Hégkomprime ‘ad moto:
Vaxellada
M = Manuoll
ry = automatisk
3 = 3-vixled
4 = 4-vixlad
5 = 5-vixled
Arsmodell
-B4 = tom 1984
84 = enbert 1984
84- = from 1984
82-84 = from 1982tom 1984
Rattplecering
LHD = Viineterstyrd
RHD == Hégorstyrd
Utrustning
AB = Kraéngningshs «mare
ABAC = Airbagmodul
ABELT = Passive béiten
AC = Luftkonditionering
AR = Armstéd bak site
Br = Sidoskéidar
cc = Farthaliere
cL = Centrallés
cv = —
EA = Antenn, elektrisk
EM = Backspegel, elektrisk —
Es = Eh Hl
ESR = Soltak, elektriskt mandvrerat
Ew ~ Fénsterhiss, elektrisk
Ic = Intercooler
is = Integrerace stétfangare
Lu = Léderklaédsel
MSR = Soltak, manuellt mandvrerat
PS =
RFL = Dimbakijus
Lokalisering
= t:e/fram
= 2:a/bak
= 3:e/vénster
= 4:e/héger
= 5:e/alla
= 6:0/5vre
= 7:e/mittre
= B:e/nedre
@nvoarwn-
Marknadskoder
Angivne koder evser marknadsu\
férande
GRERSASE
i
/
STANDARDTIDER — STANDARD TIMES
Mekanik Mechanical
instruktion
Hur tidlistan anvaénds
—
—
i
i? Wai WEE
eccreterrececcescsccececercer:!
= {
gh
Ineave £ ! 1] {
| ry ili
i aU LLL,
7}
Nar ett are
\ Kolumn A
Kolumn B
Kolunie c
Gér s& har:
te ska
innehal siérteckningen.
‘38 valjs bildside fér den detalj som arbetet avser med hjélp av
Leva ratt pA den detalj som skal! Stgardas, se bildsidan.
Detaljens numme objekikod) Sterfinns i kolumn A pé tabelisidan.
Félj sedan férkiaringarna pa tabelisidan.
oo
koderna star i ig. Nar flera objektkoder har arbetsomfatt-
pecan &r de uppstalida under varandra (metian tvé punktade linjer). Dessa koder
&r inte knutna till négon speciell rad i kolumn B, utan kan kombineras med
vilken som helst av raderna.
\ONUMMER
lider 01-49 Mekaniklista
51-99 Karosslista
BIL
Har anges bi a:
— Bilmodell
— Arsmodell
Ingen uppgift = alia bilvarianter
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$-00 4 STANDARDTIDER — STANDARD TIMES 9900/99/90
STANDARDTIDER — STANDARD TIMES 9800/99/90
Mekanik Mechanical ~ $§-00
Kolumn D LOKALISERING
Anger placering av vissa likartade detaljer men med olike placering i bilen. Se
férkortningar sid 2.
Kolumn E ANTAL
Antal detaljer som tiden avser. Saknad antalsuppgift = 1 detalj.
Kolumn F LOSSTAGEN DETALJ/UTFORT ARBETE
Om en objektkod finns angiven i denna kol: ska tiden fér denna !éggas till
tiden fér det aktuella arbetet, om detaljen inte redan ar losstagen.
Kolumn G ATGARD
Har markeras den &tgard som tiden avser.
T ex 1 avser byte
T ex 5 avser justera
Nar 2 siffror finns angivna pé samma rad galler att tiden avser endera av at-
garderna.
Med ett streck (—) menas att ett arbete som normailt ing&r i huvudarbetet, i det-
ta fall inte ingr.
Kolumn H TID
Tiden anges i timmar.
0,1 tim = 10 perioder = 6 min
0,01 — 0,14 timmar avrundas till 0,1 tim
0,15 — 0,24 timmar avrundas till 0,2 tim, osv
Kolumn | PRISKOLUMN
Pris itylles vid behov av IMP (AF)
Tillaggsarbeten:
Tider fr tillkommande utrustning som inte ar dardutrustning k att placeras direkt
efter sista objektkoden p& respektive sida under en heldragen linje. Har ing&r sAval tillbehdr
som tillvalsutrustningar.
Av praktiska skal kan dock tiden fér tillvaisutrustningen ingé i tiden f6r huvudarbetet. Detta
markeras i kolurn C.
OBS! Exempien Ask&dliggér endast. Tider och koder Sterfinns ej alitid i texten.
Lis fdljande exempe! noggrant:
Exempel 1 — byte av avgassamiare Saab 900i
— Avgassamiare finns under flik for motor, grupp 2.
— Dér har inloppsrér, avgassamiare mr 251.
— $lé upp grupp 251 dar bilden av avgassamiare finns
~ Avgassamiaren har objektkod 251 31
— Pé tabelisidan finns angivet 0,8 tim fdr byte av evgassamisre (Turbo = 2,1 tim)
Exempel 2 — Byte av str&lkastarglas Saab 900
— Strdlkastare finns under fliken fér elsystem, grupp 3
— Dér har huvudstrdlkastare nr 351
— Sl8 upp bild nr 351-A dar strdlkastaren finns
— Strdlkastarglas har objektkod 351 25
— P&tabelisidan finns angivet 0,5 tim for byte av strlkastarglas
— Ikolumn D finns angivet 3/4 som avser antingen vanster eller héger glas (Se kodférklaring
sid 2)
— P&den undre raden (02) stér ndstan samma sak, men tiden dr bara 0,3 tim. Raden har ett
streck i kolumn (05 — justera). Det innebar att justering av strélkastaren ej ingar i tiden.
Exempel 3 — Fullservice var 20 000 km Saab 900 Tu 16, M88
(Matarstalining 60 OCO km)
— Service finns under flik fér grupp 1
— Fullservice har nummer 113
— Sid upp grupp 113 (113-C/113-3)
— Fullservice har enligt bildsidan objektkod 113 12
— P& tabelisidan framgér att denna objektkod har tiden 2,1 tim fér en Turbo 16v (id nr 06)
Vid 60 000 km service ti!/kommer féljande punkter:
— Luftrenarfitter byte 23213 tid = 0,1
— Tiden fér luftfilter finner man i grupp 2 vid 232 — luftrenare, ventilationsrér (sid 232/232-1)
tid = 0,1
(Var 30 000 km enligt servicehaftet)
Total tid Fullservice 60 000 km
2,1 + 0,1 = 2,2tim.
— Ev kan kundprogram tillkomma, med &tg4rder som kunden kan bestilla av verkstaden.
Kundprogrammet ingér som en obligatorisk de! av fullservicen pé vissa marknader.
Tid = 0,4
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STANDARDTIDER — STANDARD TIMES 8900/99/90
$-006 = Mekanix Mechanical
Exempel 4 — Service 60 000 km Saab 900 Tu 16 M92
Service finns under flik fr grupp 1
Saab Originaiservice har nummer 113
Sid upp grupp 113 (113-D/113-6)
Service 60 000 km har objektkod 113 28
P& tabelisidan framgér att denna objektkod har tiden 1,8 (Id nr 01) utan katalysstor och
med katalysator 1,4 (Id nr 02)
RD TIMES - STANDARDTIDER 900/99/99
Mechanica Mekarik S-007
REKLAMATIONSHANDLINGAR
Page 5
STANDARDTIDER - STANDARD TIMES — 900/99/90 és |
S-008 “ a age STANDAROTIDER - STANDARD TIMES —900/99/90 S-009
|
FELKODER
REKLAMATIONSHANDLINGAR OvRIGT SKADAD/FORMFEL MEK FUNKTIONSFEL
o1 Monteringsfel 3 Sprucken 71 Funktionsstéming ')
VIKTIGT 02 ~—- Fei detalj monterad 32s Brusten 72 Utebliven funktion
Denna information anvands av SAAB Automobile AB fér kvalitetsupptdijning. Det ar mycket viktigt att fylia i 03 Saknad 33 ©RReva/hal 73 Dalig koldegenskap
fullstandiga uppgifter for att sakerstalla den tekniska Aterféringen. 04 ~— Bearbetningste! 35 Separation 74 Onormalt slitage
05 Hg bransle/ 37 —_ Deformerad/formtel 75 Svag
oljeforbrukning 76 ~—Slirar
FELKODER 06 Optiskt fel (glas) 77 Férorening
Vid garantih g av ip maste kodning géras pa ett sAtt sd att eventuella p 07 —Dalig passning 78 Glapp/loss
kan identifieras. Om missvisande felkod tylis i, kan resultatet bli att laggs pa ling och fOrbatt- 08 Dalig k6rbarhet OLJUD/VIBRATIONER 79 Fel instalining
ring av fel Komponenter. 09 Lukt 40
42 — Skrap/gnissel
Var aven noggrann vid val av lokaliserings-, garantityps- samt Atgardskod. 43 Skramme!
44 Vindbrus FINISH/YTFEL
45 Visslande 81 Korrosion
TILLVAGAGANGSSATT ANSLUTNING 46 = Tickande 82 —_Blasor/porer
Avg6r for respektive skada vilken felkod som bast dverensstammer med den av mekanikern funna Komponent 47 Vibrationer 83 Repa
orsaken till skadan. 10° — Felaktigt/skadat kontakthus ') 48° Obalans 84 ~—- Rinn/dropp
11" Korrosion/uktskadad ') 49 = Pulserar 85 — Fororening/damm
Felkodema 61, 62, 71 och 72 bor endast anvandas | de fall da man inte kan faststalla den egentliga 12° Kabelbrott stifViedningsnats- 86 = Nyanstei/lackar
telorsaken. skada ') 87 = Flagning
13° Skadat stift ") 88 = Bucklalormiel
89 Rostskydd saknas
Felkoder for ANSLUTNING komponent 4r 10, 11, 12, 13, 14 och for ANSLUTNING ledningsnatt 15, 16, 14° Urbackat stift ") LACKAGE 04 sedi
17, 18 och 19. 50 Lackage is —
Ledningsnat 55 Porer bd
15 — Felaktigt/skadat kontakthus ') - Vattentackage 97 Pocmmnngivadien
16 Korrosionuktskadad ') Olyelackage i
bl ts. 58 Branslelackage 98 TA&tningsmassa saknas
skada ')
18 Skadat stift ')
19 Urbackat stift ")
EL FUNKTIONSFEL
61 Funktionsst6ming ')
62 Utebliven funktion ')
SKUREN/TROG 4 = Korenaning
65
ey Se Fatadaorodoe
23 Draggning 67 Missvisning/elutsignal
26 — Blockerad 68 Radiostéming
27 =‘ Trog 69 Giddiampa trasig
28 Fastirusen
Vid tet pf Komponentens olan.
stutning anand tekodagrupe LOKALISERINGSKODER ATGARDSKODER GARANTIKODER
(10, 11, 12, 13 00h 14) 0 = Ej nddvandigt 1 = Byte detalj (tr atertorsaljare)
1 = ta/ram 2 = De-Mo 2 1 = Nybilsgaranti
2 = 2:0 bak 3 = Renovering 2 = 10s
3 = Se/vanster 4 = Lackering 3 = Transit
4 = &ahhdger 5 = Justering/Reparatioy 4 = Reservdels- och tillbehdrs-
5 = Se/aiia Programmenng garanti
6 = Seve 6 «= Byte kompiett komponent |
7 = 7:e/mittre vilken felaktig cetal) ingar
Vid fe! pi ledningsnatsansiutrengen 8 = Be/nede 7 = Polering
{WH komponent anvind tethodsgrupp 8 « Kont rollerafeisdka 2)
9 = Frilagga 2) ‘) Se text under Wagagangssatt
(15, 16, 17, 18 och 19) 10 = Nymontera *) Dessa Atgardskoder galler
11 = Overtiytta » endast tillaggsobjekt
3)_Ej fOr garanti
Page 6
Standardtider Information
Aterrapportering fran Aterférsaljare till Importér
Till: Fran
Bilmodell: C 900 -m9s 0 900 O 000
Specifikation:
1. Objektkod:
ver Aooaaao
Aga: 1 2 3 4 §& 6 . © --% 8
Ooaoo0odoaqc06ud go uw ooo
Tid saknas fér lag fér hdg oklar
O O O O
2. Objektkod: saknas oklar tel
O O O
For part No.
Beskrivning:
Synpunkter/forslag:
Standardtider Information
Aterrapportering fran importér till Saab Automobile AB
Till
Saab Automobile AB
Service Support, ML\VVC, F3-2
461 80 Trollhattan
SWEDEN
Telefax nr: +46 520 843 70
Fran
Rilmodell: C 900 -u93 C900 C 9000
Specifikation:
1 Objektkod:
Lokalisering: 1 2 3 4 5 6 7 8
Ooocnpcodda oO
Atgard: 1 2 3 4 5 6 7 8 9 wc 11
OHoOO CG eG OoUUuUrha ua
Tid: saknas for lag fér hég oklar
O 0 O O
2 Objektkod: saknas oklar fel
O oO O
For part No.:
Beskrivning:
Synpunkter/férsiag:
Page 7
= DER - — DTIDER 900/99/90 G B-001
FOREWORD
Introduction
Standardtider Mekanik Saab 900/99/90 The ss list is devided into the following main groups:
1 rvice
Standar:! Times Mechanical Saab 900/99/90 bea
3 Electrical system, lighting, instruments
4 Power transmissio: .
Brakes
Front assembly, steering
v Oo
Suspension, rear axle, wheels
8 Body, air conditioning system, ventilation
9 Accessories
The mai‘) jroups are divided into sub-groups.
Example: Group 5, Brakes, includes
516 Brake discs
517 Brake pads
Sub-group + 2-digit serial nurncr = OBJECT CODE
Exten’ of work
Normally alt necessary work is included in the list times. Exceptions from this are marked in columns F and
G on the table page.
Foreword |
Claim routines go
~ purging/charging cas for A/C in the list times.
- orde time: dr'ving in and out, clocking job cards, ordering and fetching spare parts.
Aug 1895
List times
List times are arrived at using the tools and working methods decribed in SAAB's service manuals
Changes to the times
A changed time is marked by x, e.g. 1.2". A new time is marked by n, e.g. 3.4"
Page 8
G B -002 STANDARDTIDER — STANDARD TIMES 900/99/90
‘|
= 2-door Sedan
= 3-door Combi Coupé
= 4-door Sedan
= 5-door Combi Coupé
fzée2e
= Fuel injection
'U 14 = Fuel injection LUCAS
= Single carburetor
= Twin carburetor
Tu = Turbo
LPT = Lower pressure Turbo
L
8
3a00
= Low-compression engine
= High i,
= B-vaive engine
16 = 16-valve engine
CAT = Catalytic converter
B212 = 2,1 litre
Transmission
M = Manual gearbox
A = Automatic transmission
3 = 3-speed
4 = 4-speed
5 = 5-speed
Model year
-B4 = Up to and including 1984
84 = 1984 only
84- = As from 1984
82-84 = As from 1982, up to and
including 1984
Steering whee! location
LHD = Left-hand drive
RHD- = Right-hand drive
Equipment
AB = Anti-roll bars
ABAG) = Airbag modul
ABELT = Passive seat belts
Ac = Air conditioning
AR = Armrest in the back seat
BP = Side skirts
cc = Cruise Control
cL = Central locking
cv = Cabriolet
EA = Electrically operated aeriai
EM = Electrically operated rear view
mirrors
ES = Electrically adjustable front seats
ESR = Electrically oper.ted sunroof
Ew = Ele lly operated wind
ic = Intercooler
is = Integrated bumpers
LU = Leather uphoistery
MSR = Manually operated sunroof
PS = Power steering
RFL = Rear fog lights
Location
1 = Ist/front
2 = 2nd/rear
3 = 3rd/left
a = 4th/right
5 = Bth/all
6 = 6th/upper
7 = 7thicentre
& = Ath/iower
Market coos
The codes refer to
market specifications
AU = Australia
cA = Canede
FE = For East
JP = Japan
ME = Middle East
NO = Norway
SE = Sweden
Us = USA
oa 900/99/90
STANDARDTIDER — STANDARD TIMES GB-003
Instructions
Using the time list
Ts = sooo =
{iy Uy yal a
«ie s bd hall 2 RARHAAAAA i 5
LE
Ba
Proceed as follows:
part on which work is to be carried out.
Then follow the explanations on the table page
Column A OBJECT CODE
The object codes are in r
| order.
Wh
To determine the time for a given job, use the list of contents to find the illustration page for the
= Find the part on w..ich work is to be carried out (see the illustration page).
- The number of the © »t (object code) is given in column A on the table page.
bined with any of the nes.
1D NUMBER
1D No. 01-49 Mechanical list
51 - 99 Body list
ColumnC CAR
This includes:
— Car mode!
— Model year
No entry = all car models
same work content and time, they are listed below one
lines). These codes ar not related to any speci ic line in column B, and car be com-
| object codes have the
two d
Page 9
G -004 STANDARDTIDER — STANCARD TIMES 9200/98/90
STANDARDTIDER — STANDARD TIMES 900/99/80
Mekanik Mechanical GB-005
Column D LOCATION
Specifies the locations of certain parts which are similar but have different
locations in the car. See the list of abbreviations on page 2.
Column E QUANTITY
Number of parts 1 which the time is allowed. No quantity entry = 1 part.
Column F REMOVED PART/WORK PERFC RED
If an object code is specified in this column, the time for it must be added to
the time for the actual work, unless the part ly
Column G WORK INVOLVED
The work for which the time is allowed is entered here.
Example: 1 denotes replace
5 denotes adjust
If two figures are entered on the same line, the time allowed refers to either of
the jobs.
A dash (—) denotes that a job which is normally included in the main job is not
included in this particular case.
Column H TIME
The time is specified in hours.
0.1 hour = 10 periods = 6 min
0.01 - 0.14 hours are rounded off to 0.1 hour
0.15 - 0.24 hours are rounded off to 0.2 hours, etc.
Column | PRICE
If necessary, the price should be entered by the importer (dealer)
Additional work:
The time for additional equipment which is not standard i will be | d directly after
the last object code on the corresprnding page, below a solid line. Accessories as well as
p H ecg are included here.
Hi ical the time for optional i 1t may be included in the time for
spac This is marked in column C.
N.B. The examples are for illustration purposes only. Times and codes are not always included in
the text.
Read carefully the following examples:
Example 1 — To replace the exhaust manifold on the Saab 900i
— The exhaust manifold is under the tag for the engine (Group 2).
— The number of the intake pipe, exhaust manifold is 251.
— Turn to Group 251, which includes the illus’ of the exh if
— The object code of the exhaust manifold is 251 *1
— The time specified on the table page for replacement of the exhaust manifold is 0.8 hours.
(2.1 hours for the Turbo)
Example 2 — To replace the headlamp lens on the Saab 900
— The headlamps are under the tag for the electrical system (Group 3).
— The number of the headlamp is 351.
— Turn to illustration No. 351-A which shows th» neadlamp.
— The object code of the headlamp lens is 351 25.
— The time specified on the table page for rep! of the headlamp lens is 0.5 hours
— The entry in column D is 3/4, which indicates either the left-hand or right-hand lens (see the
list of abbreviations on page 2).
— The entry on the line below (02) is almost the same, but the time is only 0.3 hours. The line
has a dash in the column (05 — adjust). This denotes that adjustment of the headiarip is
not included in the time.
Example 3 — Full service every 20 000 km Saab 900 Tu 16 M88
(Odometer reading 60 000 km)
— Service will be found under the index tab for Group 1.
— Full service has number 113.
— Look up Group 113 (113-C/113-3).
— Full service has object code 113 12 ding to the ill ) page.
— itis evident from the table page that the time for this object code is 2 1 hours for a Turbo 16V
{id No. 06)
Additional work for the 60 000 km service is as follows:
— Aijr cleaner element change 23213 time = 0.1
— Thetime for the air cleaner element will be found in Group 2 at 232 - air cleaner, ventilation pipe
(page 232/232-1) time = 0.1.
(at 30 000 km intervals according to the Service Book.)
Total time Full service 60 000 km
2.1 + 0.1 = 2.2 hours
- AC Progr may possibly be added, with work which the customer can order at
the garage.
The C Progr is included as an obligatory part of the full service programme in
certain markets.
Time = 0.4
Page 10
STANDARDTIDER — STANDARD TIMES 8900/98/80
GB-006 Mekank Mechanical
Example 4 — 60 000 km service Saab 900 Tu 16 M92
Service will be found under the index tab for Group 1.
Saab Original Service has number 113.
Look up Group 113 (113-D/113-6).
The 60 000 km service has object code 113 28.
tt will be evident from the table page that the time for this object code is 1.8 (id No. 01) without
catalytic converter and 1.4 (id No. 02) with catalytic converter.
STANDARDTIDER — STANDARDTIDER
Mekanik
Mechanical veiseaaiail GB-007
CLAIMS DOCUMENTS