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Parts catalogue

Saab 90 Parts Catalogue M85–87

pages 81–90 of 198 (ocr, may contain errors)

Page 81

Kraftoverforing
Transmission
Kraftubertragung
Transmission
Transmision

=

Transmission

1-102

Kraftoverforing

CONTENTS
Clutch
Clutch, clutch disc. clutch cover 4:5 1-106
Clutch control
Pedal, master cylinder. LHD a7 1-108
Pedal, master cylinder, RHD 4:9 1-110
Gear box
Primary gear case, 4-Speed 4:13 1-114
Gear box case, oil pan, 4-Speed 4:15 1-116
Primary gear case, 5-Speed 4°19 1-120
Gear box case, oil pan, 5-Speed 4:2) 1-122
Release bearing, slave cylinder 4:25 1-J02
Shafts, gears, gear shifts bars, 4—Speed 4:27 1-J04
Shafts, gears, gear shifts bars, 5-Speed 4:31 1-JO8
Differential, inner universal jownt 4:37 1-314
Gear box control
Gear shift lever, ~housing and -rod 4:39 1-J16
Drive shafts, outer universal joint 4:41 1-J18
Complete sets
Transmission 4.43 1-J20
INNEHALLSFORTECKNING
Koppling
Koppling, iamel!, kopplingskapa 4:5 1-106
Kopplingsmandévrering
Pedal, huvudcylinder, LHD 4:7 1-108
Pedal, huvudcylinder, RHD 4:9 1-110
Vaxellada
Primarvaxelhus, 4-Vaxlad 4:13 1-114
Vaxelladshus, oljesump, 4-—Vaxlad 4:15 1-116
Primarvaxelthus, 5-Vaxlad 4:19 1-120
Vaxellddshus, oljesump, 5-Vaxiad 4:21 i-122
Urtrampningslager, slavcylinder 4:25 1-JO2
Axlar, kugghjul, vaxelforare, 4—Vaxlad 4:27 1-J04
Axlar, kugghjul, vaxelforare, 5-Vaxlad 4:31 1-JO8
Differential, inre knut 4:37 1-J14
Vaxelladsmanévrering
Vaxelspak, vaxelspakshus, vaxelsténg 4:39 1-J16
Drivaxiar, yttre knut 4:4) 1-J18
Satser
Kraftéverforing 4.43 1-J20
or SAAB 90 M85-87 1990-02 se 04-001

MASTER INDEX
0 General
1 Tools
2 Engine
3 Electrial system,
Instruments
4 Transmission
5 Brakes
6 Front assembly,
Steering
7 Suspension,
Wheels
8 Body
8 Tool.
Labels
10 Numericai
register

4 GROUP INDEX

Clutch

Cluteh control
Gear box

Gear box control
Complete sets

1-A02
1-B02
1-D02

1-G02
1-402
1-K02

1-L02

2-A02
2-B02

2-G02

2-H02

1-406
1-408
1414
1-16
1-J20

Page 82

Kraftoverforing

4

Transmission Transmission Kraftoverforing
0050 © General
3162 1 Tools
3164 2 Engine
3166 Electrial
INHALTSVERZEICHNIS 3800 suMaARIO 8 eyotem,
3820 Instruments
Kupplung 3540 Embrague 4 Transmission
® K a 4:5 1-106 3560 mbraque, disco de tapa de rT 4:5 1-106 5 Brakes
ped 6 Front assembly,
3600 Mando ce P
Pedale, Hauptzylinder, linksgesteverte 4:7 1-108 3620 a aeewas ai 4:7 1-108 Steering
, Hauptzylinder, 4:9 1-110 3660) Pedal, cylindro principal, D. ad 4:9 1-110 7 Suspension,
3680 Wheels
Getriebe = 3700 Cambio 8
P a 4-Gang 4:13 1-114 3780 Caja de engranaje primario, 4-Velocidados 4:13 1-114 Body
geha ) 4:15 = 1-116 3760 Carter de caja ce cambios, 4-Velocidades 4:15 1-116 9 Tool.
Primarantnebsgehause, 5-Gang-Getriede 4:19 = 1-120 3780 Caja de 5-Vel 4:19 1-120 Labels
Getnebeg: . 5-gang 4:21 1-122 3790 Cérter de caja de cambios, 5-Velocidades 4:21 1-122 10 Numerical
Ausrucklager, 4:25 1-J02 3820 Cojinete de empuje, cylindro esclavo 4:25 1-J02
Welien, Zahnrader, Schaftfuhrungen, 4—gang-Getriebe 4:27 1-J04 3880 Eyes, engranajes. horquillas de manda de velocidades. 4-Velocidades 4:27 1-J04 register
Wellen, Zahnrader, Schaftfihrungen, 4°31 1-JO8 3910 Ejes,engranajes, horquillas de mando de velocidades, 5-Velocidades 4:31 1-JO8
, inneres 4:37 1-314 3920 Deferencial, junta homocinética interior 4:37 1-514 4 GROUP INDEX
3940
Getriebemechanismus 3960 Mandos de! cambio
S 9 9 4.39 1-J16 3980 Palanca, caja y barra de cambios 4.39 1-516 Clutch
A A gelenk 4:4) 1-J18 4000 de junta exterior 4:41 1-J18 Clutch contro!
Komplete Satze 4020 Juegos copletos Gear box
Kratfuertragung 4:43 1-J20 4021 Transmision 4:43 1-J20 Gear box contro!
4022 Complete sets
TABLE DES MATIERES
| Embrayage
| Embrayage, disque, carter 4:5 1-106
Commande d'embrayage
Pédale, maitre-cylindre, V-&-G 4:7 1-108
Pédale, maitre, V-a-D 4.9 1-110
Bolte de vitesses
Carter de engrenage primaire, 4--Vi 4:13 1-114
Carter de boite de vitesses, ae eee: 4-Vitesses 4:16 1-116
Carter de engrenage primaire, §-Vitesses 4:19 1-120
Se eee 4 zt ae
tée d'embrayage, cylindre esclave 4: 1-
Arbres, pig " 4 4:27 1-J04
Arbres pigr . §-Vitesses 4:31 1-J08
Differentiel, joint cardan inténeur 4:37 1-J14
Commande de boite de vitesses
Levier, ee 4:39 1-J16
Arbre d" joint cardan 4:4) 1-J18 ie
Jeux complets
Transmission 4:43 1-J20
| seen co. SAAB 90 M85-87 1990-02 wr 04-002 Co SAAB 90 M85-87 1990-02 bx 04-003
\

Page 83

Clutch Koppling
Clutch, clutch disc, Koppling, lamell
0100 | Pos Port No/ Art ne | K | Notes / Anmark negar Qty) | Descrpticn Benarnvwg 0 General
s Antal ’
0010 1 | 8794116\/s|-1986 1 |Pressure plate Tryckskiva 2 Engine
0020 1 87 -0 245/s | 1987- 1 |Pressure plate Tryckskiva 3 Electrial
oo | 2 | 8307 498)s/36.700) 1 |Cluteh disc Lame wyetem,
j 040 2 | 8722324/s/37) 1 |Cluteh disc Lamelt Instruments
0080 2 | 8722324)S/|37), 5-SPEED 1 | Clutch dise Lamelt 4 Transmission
0060 3 83 00 469/s 20 |Rivet Ne 5 Brakes
0070 4 | 8397407 3 |Guide pin Styrstift 6 Front assembly.
080 5 | 8082968 6 |Screw Skruv ?
oo | 6 | 8380982 6 | Washer Bricks Staring
wo 7? | 9362658 1 |Clutch cover Kopplingskapa 7 Suspension,
0110 8 79 72 466 3 |Screw Skruv Wheels
ow | 15 | 8338899 1 [Cover Lock 8 Body
0130 8380214) | see page 4-043, 1-J20 1 | Clutch disc lining kit Lamelibelaggsats med 9 Tool.
ono 83 18080] |36), 4~SPEED neat oh Ke 6 Labels
o1s0 4-1 x kit, clutch Kopplingssats
0160 oof 4-043, 1-J20 10 Numerical
0170 88 18098) |37, 00), 4-SPEED X | Repair kit, clutch Kopplingssats 6 register
ovo ge 18098) |37 40, S-sPEED
0190 1 I . 5 X [Repair kit, cluteh Kopplingssats 6
pe see page 4-043, 1-J20 4 GROUP INDEX
0210 88 18 262) |13) X | Repair kit, clutch Rep. sats. koppling 2
0220 see page 4-045, 1-J22 Clutch
| Clutch contro!
) Gear bor
| Gear box contro!
Cornplete sets
|
R 6563-90
13. Ch.--F6010403
36. Asbestos
37. Asbestos free
700. Also available as exchange unit. Finns aven son utby Auch als A i 9
disponible en unite de rechange Tambien puede obtenerse como unidad de recambio. Disponibile anche come unita
di ncambio
7
Sages sesorvone SAAB 90 M85-87 1990-02 R6563 ‘Ss 04-005

Page 84

all —_ —_—_ = —

Clutch control Kopplingsmanovrering

|
| Pedal, master cylinder Pedal, huvudcylinder
1-108 tno LHD

|
|
i cd i fi ae |
0200 | Pos Part No/ Ar 5 nner Tey, Descrpton Benamnng 0 General 1-A02
0020 1 89 24524 1 |Clutch pedal assy Kopplingspedal kp! : Tools aun
ooo | 2 | 7193188 1 [Pedal rubber Pedalgumm Engine
oso | 3 | 8407983 1 Bussning 3 Electrial system,
coe 4 | 8924490 1 [Distance tube Distansror Instruments 1-G02
oo | 5 | 8948051 2 [Bushing Bussning 4 Transmission 1-402
ono 6 | 8084 196 1 |Screw Skruv 6 Brakes 1-K02
0160 7 80 73 538 1 |Nut Mutter
owo | 8 | 8915159 1 Fader 6 Front essembly
0208 9 89.44 985 1 |Master cylinder assy kpl Steering 1-L02
ons | 10 | 8986622 1 |.Spring -Fiader 7 Suspension,
os | 11 | 8945 156 1 |.Spring retainer -Fiaderhatiare Wheels 2-A02—
0265 12 89 45 248/s 1 |.Gasket -Packning 8 Body 2-802.
os | 13 | 8945 255/s 1 |.Washer -Bricka |
ows | 14 | 8945263 1 | Piston Kolv 9 Tool.
0320 18 89 40 769/s 1 |.Seal -Packning Labels 2-G02
0340 " $e» 1 | Push rod -Stotsting 10 Numerical
0360 1 |.Lock nag -LAsring
wn | 18 | 7313240)s 1 [Seal “Tatningsbiig — —
0400 1 | Pipe clip Rorclip
oxo | 20 | 8074 106 2 |Nut Mutter 4 GROUP INDEX |
oo | 21 | 7933849) 2 |Washer Bricka !
oo | 22 | 7909989) |-1985 1 [Shaft bolt Axelbult Clutch 1406
ous | 22 8956443) | 1986- 1 | Shaft bolt Axelbult Clutch contro! 1408
oso | 23 7904394) |-1985 1 | Split pin Saxpinne Gear box 414
pool aw it I heal 1 [Gee Sdkringecips Gear box contro! 116
0500 1 |Hose, intake Slang, inlopp
oss | 25 | 8937948 1 |Hose Seng Complete sets 120
osco | 26 8371551 1 [Clamp Klamma
0600 | 27 79 22891 1 |Screw Skruv
oes: | 28 | 8993 156) |see page 4-043, 1-J20 1 |Repair kit, master Reparationssts,
0642 huvudeylinder

R 7371-90

|\SAAB OO. SAAB 90 M85-87 1990-02 —-R7371_— Sx 04-007

Page 85

Clutch control Kopplingsmanovrering
Pedal, master cylinder Pedal, huvudcylinder
1 -I1 0 RHD RHD MASTER INDEX
0228 [Pos Par WTA Notes/ renga Gi ]oescronon eran ® Gina 1-a02
=] 1] Ete 1 — <p 2 Engine vote
0120 1 rubber
ow | 3 | 8915159 1 Fiader 3 Electrial system,
0165 4 | 8944993 1 |Master cylinder assy Huvudcylinder kp! Instruments 1-G02_
0205 5 | 8986622) (8945123) 1 -Fiader 4 Transmission 1-402 —
0228 6 89 45 156 1 | Spring retainer .Fiaderhallare 5 Brakes 1-KO2_
0245 7 89 45 248/s 1 |.Gasket -Packning 6 |
was | 8 | 8945 255|s 1 |. Washer “Bricka Crank sremeey,
om | 9 45 1 | Piston .Kolv Steering 1-L02
0320 | 10 89 30034's 1 |.Seal d 7 Suspension,
oso | 11 73 48 964 1 | Push rod Stotstang Wheels. 2-A02—
owo | 12 | 7319232 1 |.Lock ring F 8 Body 2-802
oo | 13 73 13 240|s 1 |.Seal bellows Tatningsbaig Tool
owo | 14 | 7312176 1 |.Cover sLock bd .
oo | 15 | 8082 2 |Screw Skruv Labels 2-G02
wm | 17 | 7308963 + | Shut be re ‘ |
owo | 1 1 bolt Axelbult
a1 8 | Ban 1 — a |
0610 1 |Hose |
owo | 21 | 7963887 2 |Chip Chip 4 GROUP INDEX
0640 8371551 1 [Clamp Kiamma
oo | 23 79 22 891 1 |Screw Skruv Clutch 1406
oso | 24 8993 156) |see page 4-043, 1-J20 1 |Repair kit, master Reparationssats. Clutch control 1-408
0700 | | huvudcylinder Gear box 1414
Gear box contro! 1-16
Complete sets 1-320,

[SAAB So SAAB 90 M85-87 1990-02 R6195 Sr 04-009

Page 86

Gear box assy Vaxellada kpl
Manual Manuell
0300 Pos cad | Notes /Anmartnungar Gry Descrption Bonarnvung bd © General
0010 4-SPEED 4-VAXLAD 1 Toots
020 2 Engine
0020 1 9321274) |700), --1986 1 |Gear box assy Vaxellada kp! 5| 3 Electrial system,
pase 87 23819 pg ‘axellada
0050 1 . fae 1 |Gear box assy v kpl 5 Transmission
0060 MARKED: GM 34507 ; Grekes
0070
0080 6 Front assembly,
0090 5-SPEED 5-VAXLAD Steering
0100 7 Suspension,
0110 1 87 22423) |20,700) 1 |Gear box assy Vaxolidda kp! 5 Wheels
0120 MARKED: GM 45605 8 Body
010 1 87 23058] |21,700) 1 |Gear box assy Vaxelldda kp! 5
0140 MARKED: GM 45607 8 Toot,
Labels
10 Numerical
register
4 GROUP INDEX
Cluteh
Clutch control
Gear box
Gear box contro!
Complete sets
R 7778-90
20. Gear box --671841 --759477
21. Gearbox 671842-- 759478-—
700 Also available as exchange unit. Finns aven som utby Auch als I heferber Egal
en unite de ge Tambien puede obtenerse como unidad de recambio. Disponibile anche come unita
di ricambio
Tors oervasto SAAB 90 M85-87 1990-02 R7778 ‘x 04-011

1-A02
1-D02
1-G02
1402

1-K02
1-402

Page 87

R9279-90

S25 §

Gear box, 4-speed Vaxellada, 4-vaxlad
Primary gear case Primarvaxelhus
1-114
kn ]
Pos Pant No/An ; Notes /Anmarkringar Oty Benamning ‘d
see page 4-011, 1-112 Gear box assy Vaxelldda kp!
1 8704504 1 |.Primary gear case 6
2 87 10303 1}. -Bygel 5
3 87 10956 1 |.Cover, clutch shaft -Lock, lameliaxel
4 87 13216 1 |. -Packning
5 8716211 1 | Primary gear cover .Primarvaxellock 5
6 87 14750! 1 |..Oil collector ol 5
7 87 14743 1 «Lasring 5
8 | 8083958 " +Skruv 5
9 | 8029985 " -Bricka 5
10 | 8712903) |26) 1 -Packning 4
10 87 25012|S}27) 1 -Packning 4
11 | 8083933 10 -Skruv 5
12 | 8029985 10 |, -Bricka 5
13 8700775 1 | Bearing support Lagerstéd 6
14 8703 852 4\. Skruv 5
26. Gear box --206963, --694 101, --913909
27. Gear box 206964--, 694102-~, 9139 10--
SAAB foo. SAAB 90 M85-87 1990-02 R9279 ‘04-013

ii

oove

1-A02
1-D02
1-G02

1-402
1-K02

1-L02

Page 88

R 9280-90

E282828

Gear box, 4-speed Vaxellada, 4-vaxlad
1 1 6 Gear box case, oil pan Vaxelladshus, oljesump
-
z i
Pos Part No/Art if Notes Anmarkningar pl Description Benarvng
see page 4-011, 1-112 Gear box assy Vaxelldda kp!
1 8721300} | 1), (8719585) 1 |.Gear box case .Vaxelladshus 6
USE TOGETHER WITH
8117715, 8721318 AND
8721326
1 8721300} 2) 1 |.Gear box case -Vaxelladshus 6
2 83 00 725 2 |.Guide bushing .Styrbussning 4
3 83 6 |.Screw ~Skruv 5
o 93 46 388) |-1986 1 |.Stud -Pinnskruv 5
a 80.05 928) | 1987 1 |,Stud -Pinnskruv 5
5 80 74 106 1 | .Nut «Mutter 5
6 79 65 569 1 |.Screw +Skruv 5
7 80 29 985 14 |.Washer Bricka 5
8 | 8380982 1 |.Washer -Bricka 5
9 93 46 354 1 |.Screw «Skruv 5
10 3 46 362 5 |.Screw -Skruv 5
"1 93 46 370 1 |.Screw -Skruv 5
12 8083941 1 |.Screw +Skruv 5
13 | 8074106 1 |.Nut -Mutter 5
4 7061328 1 |.Washer -Bricka 5
15 8723967) |(8342594) 2 |.Cylindrical pin .Cylindrisk pinne 5)
16 | 8082968 1 |.Screw Skruv 5
17 | 8029985 1 |.Washer -Bricka 5
18 8717407 1 |.Drain plug, gear box -Avtappningsplugg. 6
vaxellada
19 | 8717415) 1 | Gasket, gear box -Packning, vaxelidda 4
20 8711871 1 |.Drain plug. engine AY , motor 1
21 87 18 439 1 |.Gasket Packning 1
22 |e 7546872) |(8334526) 1 | .Dipstick assy .Oljematsticka kp! 3
23 7971948 1 |..0-ring O-ring 2
24 7542921 1 |. Tube, dipstick assy Ror, oljematsticka kp! 6
25 7971930 1 |..0=ring »O-ting 2
26 | 8334401 1 |..Cup «Kopp 2
27 | 8715377 1 |.Cover Kapa 6
28 87 15 393/s | 26) 1 |.Gasket -Packning 3
28 | 8725053) |27) 1 |.Gasket +Packning 3
29 | 8082935 9 |.Screw +Skruv 5
30 | 8029985 9 |,Washer -Bricka 6
31 |e 8727729) |REAR, (8720377)(8723470) 1 }.Cover Kapa 5
32 87 18 785/S | 26) 1 |.Gasket »Packning 3
32 87 25038] |27) 1 |,Gasket +Packning 3
33 | 8083933 8 |.Screw +Skruv 6
34 80 29 985, 8 |.Washer Bricka S
35 | 8713950) 2 |.Stud +Skruv 5
36 | 8074106 2 | .Nut -Mutter 5
37 87 12 192 1 |.Gear selector rod -Vaxelviljarstang 5
38 | 8341257 1 |.Baitl ‘Kula 5
39 | 8719775 1 |.Spring -Fiddor 5
40 | 8343014 1 | Driver -«Medbringare 5
4) 80 49 553 2 |. Tension pin -Spannstift 5
42 7956 154! |INNER 1 |. Tension pin «Spannstift 5
43 | 8712200 1 |.Detent <Sparr 3
44 87 12952 1 |.Guide pin Styrtapp 5
45 83 44 335 1 |.Seat «Tatningsring 4
46 9361650 1 |.Dipstick assy -Oljematsticka kp! 3
47 9361544 1 |,..Gasket -Packning 4
48 93 68 200 1 |. Tube, dipstick .Rér, oljematsticka 6
49 | 9361452 1 |.Nipple sNippet 6
50 |e 75 14946)S|(7510241) 1 |.Gasket -Packning
1. Gear box -- 192459
2. Gear box 192460--
26. Gear box --206963, --694101, --913909
27. Gear box 296964--, 694102--, 9139 10--
Spc eeariate SAAB 90 M85-87 1990-02 R9280 ‘04-015

ip

fl

Page 89

Gear box, 4~speed

Gear box case, oil pan

Vaxelldda, 4-vaxlad
Vaxelladshus, oljesump

; Notes Anmartnings

TUBE 310 ML. BOSTIK TYPE

45/3009065

Benamning

.Tatningsmedel for

Sealing compound for
75 14946 and 7510241 7514946 och 7510241
Bussning

‘Fiider

Spring
Seal washer -Tatningsbricka

ra
wneo

ove

1-A02
1-D02
1-G02
1402

1-K02
1-402

2-A02
2-B02

2-G02

1-414
1-316
1-J20

R 9280-90

Sigel eoraien SAAB 90 M85-87 1990-02 R9280 “04-017

Page 90

oo

R 9281-90

28sS3288888

SESEREEEES

Gear box, 5-speed

Vaxellada, 5-vaxlad
Primary gear case Primarvaxelhus
1-120
Pos Part No/Art ne} K | Notes/Anmarkrungar Qty/ | Descnption Benaenning s
8 Antal t
see 4-011, 1-112 Gear box assy Vaxellada kpt
1 8713612) |GEARBOX GM 45605 1 |.Primary gear case »Primarvaxelhus
1 8722795| |GEARBOX GM 45607 1 |.Primary gear case »Primarvaxelhus 6
2 | 8713604 1 |..Ball oKula 5
3 | 8715351 1 |..Spring oFjader 4
4 87 10303 1 |.Yoke -Bygel 5
5 87 10956 1 |.Cover, clutch shaft -Lock, lameliaxel
6 87 13216 1 |,Gasket -Packning
7 8715211 1 |.Primary gear cover »Primarvaxellock 5
8 | 8714750) 1 |..Oil collector +Oleuppsamiare 5
9 87 14743 1 | .Lock ring wLasring 5
10 80 83 958 11 |.Screw +Skruv 5
11 80 29 985 11. |.Washer -Bricka 5
12 87 12903) |26) 1 |.Gasket .Packning 4
12 | 8725012)s|27) 1 |.Gasket -Packning 4
13 | 8083933 10 |.Screw +Skruv 5
14 80 29 985 10 |.Washer -Bricka 6
15 8700775) |5) 1 |.Bearing support -Lagerstod 6
15 87 19494) |6) 1 |.Bearing support -Lagerstéd 6
16 8703852) |5) 4 |.Screw «Skruv 5
16 | 8721334 4 |.Screw +Skruv 5
17 | 8721821 1 |.Cover -Lock 5
18 87 12986] |26) 1 |.Gasket -Packning 4
18 | 8725020|s}27) 1 |.Gasket -Packning 4
19 | 8083933 9 |.Screw +Skruv 5
20 | 8029985 9 |,.Washer -Bricka 5
21 87 23 405 1 |.Screw +Skruv 5
22 8124 133 1 |,Gasket «Packning 5
5. Gear box --589858. ~-625621
6. Gear box 589859--. 625622--
26. Gear box --206963, --694101, --913909
27. Gear box 206964—~, 694102--, 913910--
[SAAB boo SAAB 90 M85-87 1990-02 R9281 ‘x 04-019

ig

owe

10

Tau

1-A02
1-D02
1-G02
1-402

1-Ko2
1-L02

14106

1414
1-J16
1-J20