Page 41
38
R 6557-90
SESER8852 8
2899392282289332228223
SSESSSSS E88
Fuel system Branslesystem
Fuel tank, etc Bransletank, etc
1-E08
Arto) fi I}
1 75 10076] | 1985 1 [Fuel tank assy Bransletank kp! 6
1 7534639) | 1986- 1 | Fuel tank assy Bransietank kpi 6
2 9329491 1 |.Hose connection .Slanganslutning 4
3 | 9328857 1 |.Hose connection .Slanganstutning 4
4 | 9328873 1 |.Hose connection 4
5 | 7535537 1 -Bussning 5
6 | 8325656 2 |.Bushing -Bussning 4
7 93 92 705 1 |Filler cap assy Tanklock kp! 2
8 7511751 1 |, et -Packning 4)
9 75 30553 1 Filler pipe assy Patyliningsror kp! 5
10 | 8315475 2 |.Rubber stop .Gummistopp 5
W 93 49 838 1 |.Gasket Packning 4
12 83 23941 1 [Drain pipe Draneringsror 6
13 7504 137) | 12),l=52MM 1 |Hose Slang 5
7 7961329 1 |Grommet Genomfoningsbussning 5
18 39 1 |Filler pipe Patyliningsror 6
19 75 25421 1 JExtension hose Skarvsiang 4
20 75 25 439 1 |Extension hose Skarvsiang 4
21 75 28 920) 1 |Drain hose Draneringssiang 5)
22 75 12320) | 18) 1 | Ventilation hose Urtuftningssiang 5
22 39133] |19) 1 [Ventilation hose Urluftningssiang 5
23 93 47 808 4 |Hose clamp Stangklamma iS
24 | 9363383) |12),L=950MM 1 [Ventilation hose Urluttningssiang 5
25 | 8332587 2 |Hose clamp Stangklamma 5
26 | 8315467 4 |Chp Clip 5
27 79 70 536 4 |Screw Skruv 6
28 79 70072 2 |Hose clamp Siangkiamma 5
29 9363250) | 12) 1 [Fuel line Bransieledning 5)
30 79 68 308 7 |Hose Slangklamma 5
31 83 34 880) 1 JExtension hose Skarvslang 5
32 9363 243) 1 |Hose Slang 5
33 9361957 1 | Fuel level transmitter Bransienivagivare 3
34 | 9368846) | 1985 1 |Gasker Packning 3
34 | 9392689) | 1986- 1 |Gasket Packning 3
35 93 93 950 1 {Clamp nut Overtalismutter 4
36 7527021) |-1985 1 [Fuel tine Bransieledning 5
36 | 7534522) |1986- 1 [Fuel line Bransieledning 5
37 83 28 346 1 | Pipe retainer Rorhallare 6
38 | 9333600 2 |Strap Spannband 6
39 | 8074288 2 |Nut Mutter 5
40 | 9349929 1 |Seating Tatning 5
4) 8585325) |(8572752) 2 |Sealing Tatning 5
43 93 29 855 2 {Sealing Tatning 5
44 49937 1 [Sealing Tatning 5
47 9363359) |12),L=715MM 1 |Hose Slang 5
48 | 9349945 2 {Clip Clips 5
49 63 895 2 {Clip Chips 4
61 7971872 3 |Strap Spannband 5
53 | 9318361 1 |Vaive Ventit 5
54 79 22354 2 |Screw Skruv 5
9362781) |L=10M x Slang 2
88 17256) |see page 2-053, 1-F06 X [Kit, fuel hose Sats. branslesiang 4
12. Manufactured by 93 62 781
18 Ch. -H6003050
19. Ch H6003050-
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Onna twnere eta
SAAB 90 M85-87
1990-02
R6557_ & 02-031
1
Page 42
10
R 7787-90
z
SE5822852
eeeesce
Sse8e8
0160
0210
Inlet-and exhaust system
pps-och avgassy
1 E10 Inlet manifold, etc Inloppsror, etc
-
Pos Part No/An ne . Notes Anmartnngar ball Description Benamng
1 75 17 261| |-1985,9) 1 |Inlet manifold inloppsror
1 7562440) |1986-7,9) 1 inlet manifold Inloppsror
1 75 17 253) |-1985,8) 1 [inlet manifold inloppsrér
1 7562424) |1986-7.8) 1 [inlet manifold Inloppsror
1 7581440) | 1987-6) 1 inlet manifold Inioppsror
4 | 8123168 1 |.Seal washer -Tatningsbnicka
6 7517097) |-1985 4 |.Screw Skruv
7 |e 7569 (9307257) 1 |Gasket Packning
8 | 8125197 6 |Screw Skruv
9 | 8125205 2 |Screw Skruv
10 75 64 859 1 [Cable Ledning
11 | 8097859 2 |Screw Skruv
12 | 8029985 2 |Washer Bricka
14 |. 7561509] |-1985, (9311515) 1 |Lifting eve Lyftogla
14 |e 7561509) | 1986-, (7561632) 1 [Lifting eye Lyftogla
15 93 12 802 1 | Nipple Nippel
17 | 8131989) |9) 1 Nipple Nippel
18 | 8308850 1 | Nipple Nippel
19 8335614 1 {Plug Plugg
20 |e 7515208) |(8347569) 1 [Bushing Bussning
21 75 21578 1 |Hose Slang
25 | 7504012) |9) 1 |Pipe Ror
26 7504046) |9) 1 [Heat guard Varmeskydd
27 8132235) |9) 2 [Cutting ring Skarring
28 | 8128969) |9) 2 |Nut Mutter
29 | 7564057) | 1987-6) 1 [Bracket Konsol
30 | 8125007) | 1987-6) 2 |Screw Skruv
8. For cars without EGR
9. For cars with EGR
Tapio soaeree SAAB 90 M85-87 1990-02 R7787 % 02-033
ryt
aaa
z 2 BE & £88 BBE
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1
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Page 43
inlet-and exhaust system Inlopps-och avgassystem
MASTER INDEX
0700 [Pos Port No/Ar re] Notes/Anmicinrge Ory [Deseret Beramveng | 9 Generat 1-A02
1 Tools 1-802
010 1 83 56 420 1 [Exhaust manifold Avgassamiare 3] 2 Engine 1-D02
020 2 7508583) |(8356412) 1 |Exhaust manifold Avgassamiare 3 3 Electrial system,
30 5 | 7561772) |-1985, (9314139) 1 [Gasket Packning 2
oo | § | 7561772] |1986- 1 |Gasket Packning 2 Instruments 1-G02
ons 6 | 7519010 3 |Screw Skruv 5| 4 Transmission 1402
we | 8 | sgoser 4 IBpece Doe i aa iT
0070 4 |Spacer sleeve Distanshyisa 3
me | 3 | asszas [ise 1 S| ° Sewing 12
0090 > 7 |Washer Brocka 5
owo | 10 | 9306820! 7 |Lock nut Lismutter 3| 7 Suspension,
ono | 11 8360 4 |Screw Skruv 5 Wheels 2-A02
0120 4 8323214 1 |Preheater casing Forvarmarkapa 5] 8 Body 2-B02
om | 17 | 9329442 1 [Shield 4 4] 9 Tool.
ow | 18 80 19978) 3 |Screw Skruv 5 2-G02
oso | 19 | 8029555 1 |Nut Mutter 5 Labels
oo | 20 | 8361842) |2) 2 |Gasket Packning 2| 10 Numerical
oo | 21 8361859) |2) 1 [Gasket Packning 2 register 2-402
0180 88 17 280) | see page 2-057, 1-F10 X |Set, screws anc gaskets Sats, skruv och pack - 5
0190 for exhaust manifold ningar for avgassemiare 2 GROUP INDEX
Engine body 1
Lubrication system 1
Fuel system 1
Inlet and exhaust system 1
Cooling system 1
Engine contro! 1
Complete sets 1-F02
2. Tobe used together with gasket 93 14 139 at reassembly
[SAAB SAAB 90 M85-87 1990-02 _R6256 ss 02-035
Page 44
Inlet-and exhaust system
Inlopps och avgassystem
1-E14 (EGR) ay
= culation (EGR) (EGR)
Pos Part No/An ee] K | Notes/ Anmarkrangar n Benameng §
s Antal L
1 93 50 224 1 |Exhaust gas re- Avgasrecirkulations~ 3
circulation valve ventil
2 | 9351495 1 [Nipple Nippel 6
3 | 8357485) |-1986 1 |Gasket 2
3 | 7507973) |1987- 1 |Gasket Packning 4
4 80 19929 2 |Screw Skruv 5
5 93 14 162 1 | Air vaive Luftventit 3
6 8124141 1 |.Gasket Packning 5
7 | 7504210 1 |Hose Slang 5
8 75 04 053 1 |Hose Slang 5
9 | 8353583 1 |Strap Spannband 5
|\SAABS SAAB 90 M85-87 1990-02 R6558 “* 02-037
ove
a
i
Tool,
1-A02
1-002
1-402
1-KO2
1-402 —
Page 45
| R 8227-90
0750
oo
o04as
0080
oom)
0070
0100
0110
0120
0130
0140
0150
0160
0170
0160
0245
Exhaust system
Avgassystem
1 F4 6 Mufflers, exhaust pipe Ljuddampare, avgasror
-
Pos Part No/Art nr K |Notes/ Anmarkningar “TOty/ | Descapnon Benarnrung $
s Antal t
1 9365578) |FRONT 1 |Moffler \yuddampare 1
2 93 26448) |REAR 1 |Muffier Ljuddampare 1
3 9365727) | 10), REAR 1 |Exhaust pipe Avgasror
3 7536097) | 11), REAR 1 |Exhaust pipe Avgasror 1
4 83 87672 2 |Gasket Packning 1
5 | 9328105 2 |Rubber suspension 1
6 83 86 450 1 [Clamp assy Klamma kp! 1
7 8084014 1 |.Screw ~Skruv 5
8 93 19047/S 2 |.Washer -Bricka
9 | 8073942 1 [Nut «Mutter 5
10 | 7967870 4 |Nut Mutter 5
4 83 84 323 1 |Clamp assy Klamma kp! 1
15 | 8084006/s 1 |.Screw -Skruv 5
16 | 9319047 2 |.Washer -Bricka
7 80 73942 1 Nut «Mutter 5
18 93 65 404 1 |Rubber suspension Gummiupphangning 1
1g 9368093) | 10) 1 [Suspension yoke Upphangningsbyge! 5
88 17835) |see page 2-053, 1-F06 X [Kit front muffler Sats, framre juddampare 1
88 17850} | 10) x |Kit, rear muffler Sats, bakre ljuddampare 1
see page 2-053, 1-F06
» 8819930) |11) X |Kit, rear muffler Sats, bakre luddampare 1
see page 2-053, 1-F06
88 18577| |see page 2-053, 1-F06 x [Me g kit, rear Monteringssats, 1
muffter bakre avgassystem
8818197) |see page 2-057, 1-F10 X |Mounting kit, front Monteringssats, 2
muffler framre luddampare
7538440} | 10) X |Kit, rear suspension Sats, bakre upp- 2
see page 2-059, 1-F 12 exhaust pipe hangning avgasror
« 8819187) |see page 2-061, 1-F14 X |Kit, catalytic converter Sats, katalytisk reaktor 4
10. Ch. -G6007 150
11. Ch G6007151-
SAAB 90 M85-87 1990-02 R8227 “02-039
en-co
owe
1-A02
1-802
1-D02
vanil
1-Ko2
1-402 ©
2-A02
2-B02
2-G02
2-H02
Page 46
R 9309-90
SES8EE8 &
Cooling system Kylsystem
-
Pos Part No/Ar ar] |Notes/Anmarkningar Qty) | Descapton Benamrung s
s Antal t
1 7541279 1 |Radiator assy Kylare kp!
2 93 18 304 1 |.Drain cock .Avtappningskran 5)
3 83 85 890 1 |Expansion tank Expansionstank 3
4 83 15 764 1 |Pressure filler cap Trycklock 3
5 | 8569238 1 | Thermo contact Termokontakt 2
6 83 30 268 1 |Gasket Packning 5
7 80 82 968 3 |Screw Skruv 5
8 7311244 3 |Rubber bushing Gummibussning
Q 7311251 3 |Spacer sieeve Distanshyisa 4
10 73:11 764 3 |Washer Bricka 5
1 83 29 088 1 |Hose Slang 3
1§ | 9341736 1 |Hose Slang 2
16 9341 702 1 |Hose Stang
7 83 83 945 1 |Rubber ring Gummiring 4
18 8372831 1 [Drain hose Draneringssiang
19 79 70 106 6 |Hose clamp Siangklamma 5
20 7975 444 6 |Screw Skruv 5
21 83 19931 1 |Fan housing assy Flaktkdpa kp!
22 8384174 1 |.Bushing .Bussning 4
23 7542772 1 |Cooling fan assy Kylflakt kpl 4
24 7841717 1 |.Fan motor -Flaktmotor 4
25 7541725 1 |.Fan Flat 4
26 7541733 1 |. Clips 5
31 8059 552 3 |Screw Skruv 5
32 79 15 564 3 |Washer Bricka 5
8321507| |FRONT 1 [Strap Spannband 5
37 8321515) |REAR 1 |Strap Spannband 5
38 79 65 544 2 |Screw Skruv 5
39 | 8073512 2 |Nut Mutter 3
SAAB oS. SAAB 90 M85-87 1990-02 R9309 “02-041
ip
one
i
Page 47
13
0850
0020
0120
0122
0140
on?
0160
0180
0205
0255
0220
0230
0280
0260
0270
Cooling system
Kylsystem
-
Pi j 7 Tl
co Part No/ Ant pr 4 Notes Anmarkningar boll Descnpton Benamnng :
1 88 17900] |see page 2-057, 1-F10 1 |Coolent pump kit Kylvatskepump sats 2
2 9353442) |-1986 1 |.Gasket -Packning 2
2 7566516) |1987- 1 |Gasket Packning 2
3 9354978) |-1986 1 |.Gasket Packning 2
3 7563687| |1987- 1 |Gasket Packning 2
4 9355 181 1 |Pump cover Pumptock 4
5 93 09 402 1 |Fan belt pulley Remskiva 5
6 | 8019 4 |Screw Skruv 5
7 8125 262 2 |Screw Skruv 5
8 8125 197 3 |Screw Skruv 5
9 80 83 933 1 |Screw Skruv 5
10 8083941 2 |Screw Skruv 5
W 80 29 985 1 |Washer Bricka 5
12 80 73 223 4 |Washer Bricka 5
13 93 13 222 1 [Lifting eye Lyftogla 6
SAAB So. SAAB 90 M85-87 1990-02 R6559 “ 02-043
MASTER INDEX
0 General 1-A02
1 Tools 1-B02
2 1-D02
3 Electrial system,
Instruments 1-G02
4 Transmission 1-402
5 Brakes 1-K02
6 Front assembly,
Steering 1-L02
7 Suspension,
Wheels 2-A02
8 Body 2-B02
9 Tool,
Labels 2-G02
10 Numerical
register 2-H02
2 GROUP INDEX
Engine body 1-D06
Lubrication system 1-020
Fuel 1-022
Inlet and exhaust system 1-E10
Cooling system 1-E18
Engine control 1-E24
Complete sets 1-F02
Page 48
Cooling system Kylsystem
Thermostat Termostat
1-E22
0900 [Pos Part No/Art nr |K |Notes/Anmarkrungor Qty/ | Descnpton oramnng Ts
s Antal t
o10 1 93 50 299 1 | Thermostat housing Termostathus 5
0020 2 9337379) |89°C 1 /Kit, thermostat Sats, termostat 1
0030 see page 2-057, 1-F10
0040 3 8352 692/s 1 |.Gasket -Packning 2
0050 4 7566532) |-1985, (8362659) 1 |Gasker Packning 2
0060 4 7561202) |1986 1 |Gasket Packning 2
0070 4 7566532) |1987- 1 |Gasket Packning 2
a) 5 83 47 346 1 |Cover Lock 5
0090 6 9307 497 1 [Drain tap Kran 5
0100 7 8125 189 2 |Screw Skruv 5
ono 8 79 75063) |(8098105) 3 |Screw Skruv 5
0120 1 80 29 985 5 |Washer Bricka 5
0130 12 8800914 + i T 9g 2
0140 13 93 10004 1 |Plug Propp 5
0150 4 83 65 769 1 |Gasket Packning 5
6 4
( =\\— iy
R 6560-90
wneo
one
SAAB 90 M85-87 1990-02 R6560 = 02-045
Page 49
40 35
21 22
R 6561-90
Motorreglage
Engine control
Accelerator control, etc Gasreglage, etc
nr T —
Pos Part No/An 4 ‘Notes /Anmaricningar jae Descripnon Benamning Hd 0 Genera!
1 | 8944829 1 | Accelerator pedal Gaspedal | 2
2 | 8945016) |RHD 1 |Accelerator pedal Gaspedal 6] 2 Engine
3 | 7183965 1 |Pedal plate. accelerator Piatta gaspedal 5| 3 Electrial system,
5 1 |Hollow rivet 5] 4
+) Boat ine 7 est i) Seat
2 neck Stodklack 6
8 | 7922891| |RHD 2 |Screw Skruv 5| § Front assembly,
9 | 7922933] |RHD 2 |Screw Skruv 5 Steering
10 7933823) |RHD 4 |Washer Bricka 5| 7 Suspension,
13 13 78 1 |Rubber plug Gummiplugg 5 Wheels
14 | 7526973) |7) 1 |Lock ring Lasring 5] 8 Body
14 75 33 136) |6) 1 |Lock ring Lasring 5
15 | 7525736) |7) 1 |Wire Wire 3] 9 Tool.
15 | 7537533) |6) 1 |Wire Wire 3 Labels
16 83 13991 1 cup Genomféringskopp 5} 10 Numerical
17 8382723 1 |Sealing Tatning 6 register
19 | gaezao1 1 [Seating Tarn é
19 1 1 |Sealing Tatning 6
20 | 7922347 2 |Screw Skruv 5| 2 GROUP INDEX
22 | 3521370 + [beocke facts 6 | engine body
1 |Bracket Faste 6
24 | 8319 1 [Clamp Kiamma 5] Lubrication system
26 | 8316952| [AMD * [Spang Facer + barcelona
1 |Spang Fjader 5
27 | 9933418 1 |Spring Fiider w—
28 | 8938250 1 [Spring Fader 5 —
29 | 8944837 1 |Bracker Konsol 6] Engine contro!
89 33 392 2 ' Lager 5| Complete sets
31 8938 3 |Seal washer Tatningsbricka 5
32 | 8073512 3 |Lock nut Lasmutier 3
8532442) |-1986 1 |Cold start contro! Kalistartregiage 3
33 | 9559410) |1987- 1 |Cold start contro! Kalistartreglage 3
33 | 8532459) |RHD | |Cold start control Ki 3
34 85 46 7) PART OF 8532442 “1 |.Wire Vire 3
35 85 00 704 1 |Eye nut Ringmutter 5
85 22 062 1 |Handie Handtag 3
37 7961 329 1 |Grommet Genomforing 5
38 7163074) |RIGHT SIDE Rubber Gummiplugg 5
39 8537177 1 |Bracket, cold start Faste. kalistarts— 6
control reglage
39 | 8537185) |RHD 1 |Bracket, cold start Faste kallstarts. 6
control reglage
40 | 7961634 2 |Pop rivet Popnit 5
4) 8059073 1 |Screw Skruv 5
43 | 8522054 1 [Bracket Hallare EY
44 | 8509697 1 |Bulb socket Lamphaliare 6
45 8500613) |40/238286009 1 Glodiampa 2
6. For cars with Pierburg carburetor
7. For cars with Solex carburetor
Sd Carre SAAB 90 M85-87 1990-02 R6561 °% 02-047
1-A02
1-802,
1-002 |
1-G02
1-102
1-K02 |
1-L02 |
2-A02
2-B02
2-HO2
Page 50
ad
Complete sets
FI
4 wtdaesuusbsweeXt NaNWeeess KR WaeNeoeuus «4 wanna 32
Benamng
PACKNINGSSATS,MOTOR
-Packning, cylinderlock
.Packning, ventiiképa
Packning, gaveiplatta
PACKNINGSSATS, SOT -
NING
Packning, cylinderlock
-Packning, ventikapa
Gasket, inlet Pa 9.
-Gasket, exhaust Pa q. avga'
Washer, insulating alsolerbricka
Washer, insulating utsolerbrcka
Gasket, air cleaner -Packning luftrenare
«Gasket, air cleaner -Packning luftrenare
.GASKET SET, CARBURETOR .PACKNINGSSATS, FORGASARE
«Washer Bricka
«Washer -Bricka
-Washer Bricks
Gasket Packning
-Washer -Bricka
Washer -Bricka
Washer Bricka
O-ring O-ring
Gasket, float Pa ig, fh
-Washer, needle vaive -Bricka, ndiventil
Gasket Packning
«Washer Bricks
.O-ring O-ring
Retainer ring, damp sHallarring, dampkolv
piston
.Washer -Bricka
BREEN N—N NH SEEEDENN NHN NUNN =-NW KH
on PEN SETS
1-F02
1000 | Pos renin arte Notes Anmarkrungar
010 1 | 9337213
0020 9350281
0030 9355 991
040 le 7589039
0050 9350 158
0060 93 09 204
0070 lp 9117839
0080
0090 le 911784
0100
0110 « 7569346
0120 93 14 139
0130 93.08 180
0140 83 69 829
0180 le 7588981) |C, (8308637)
0160 8359788] |T
0170 83 74639) |C
0180 8336877) |T
0190
200 2 | 9337239) |SB
0210
0220 75 85 037
0230 9355991
0240 ‘* 69
0250 7561772
0260 le 7588981) |C
0270 le 7588916) |T
0280 83 74639] |C
0290 8336877| |T
0300
0310 3 | 8364234) |(SOLEX)
0320 8351348
0330 8305 419
0340 05
0980 83 08 652
0360 8309 098
0370 o9
0380 8309672
0390 05 77.
0400 83 05 849
0410 83 05 823
0420 66
0430 8352387) |(8305484)
0440 66
0480 83 66 668
0460
0470 83 66 676
0480
R 9305-90
SADB ew
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Tay
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