Page 91
Special tools, body
14
I
18
19 30 31
32
----··--==·····
21
2
35
26
25
Description
Part No.
~
34
Illustration
Class
8290470
Support, rear wheel housing L
B2
Pos. 8. Positions, see illustration above.
8290488
Support, rear wheel housing R
B2
Pos. 8.
8290439
Check support, front L
B2
Pos. 9.
8290447
Check support, front R
B2
Pos. 9.
8290165
Check support, rear
B2
Pos. 10.
8290652
Intermediate piece
B2
Pos. 11.
8290660
Pillar
B2
Pos. 12.
8290678
Support, front bearing bracket L
B2
Pos. 13.
8290686
Support, front bearing bracket R
B2
Pos. 14.
8291718
Fixture, steering gear bracket
B2
Pos. 15.
8291742
Fixture, front floor
B2
Pos. 16.
Remarks
101-37
Page 92
Special tools, body
14
5
23
2
35
~
26
25
Description
Part No.
34
Illustration
Class
Remarks
8290728
Fixture, engine supports
B2
Pos. 17. Positions, see illustration above.
8290322
Driving aligner cpl.
B2
Pos. 18 up to and incl. 35.
Also 95/96
8290801
Lever
B2
Pos. 18.
Also 95/96
8290256
Driver head
B2
Pos. 19.
Also 95/96
8290330
Pressure head
B2
Pos. 20.
Also 95/96
8290264
Trolley
B2
Pos. 21.
8290371
Shaft
B2
Pos. 22.
8290520
Link roller
B2
Pos. 23.
Also 95/96
8290538
Iron wheel
B2
Pos. 24.
Also 95/96
8290405
Ancorage head
B2
Pos. 25.
Also 95/96
8291288
Fastening yoke
B2
Pos. 26
101-38
SY&
Page 93
Special tools, body
14
18
21
2
35
26
Artikelnummer
25
~
34
Description
Class
Illustration
Remarks
8290173
Pressure piece
82
Pos. 27. Positions, see illustration above. Also 95/96
8291270
Safety chain
82
Pos. 28.
8290389
Sleeve for 8ahco and Nike, hydraulic
equipment
82
Pos. 29.
8291320
Pulling chain
82
Pos. 30
8291338
Hook
82
Pos. 31.
8291346
Link
82
Pos. 32.
8291361
Ancorage chain
82
Pos. 33.
8291379
Hook
82
Pos. 34.
8291387
Link
82
Pos. 35.
8290272
Trestle assy. set
82
Pos. 36 up to and incl. 39.
Also 95/96
8290694
Trestle
82
Pos. 36.
Also 95/96
SAMI
.L
Also 95/96
101-39
Page 94
Specialtools, body
14
18
19 30 31
21
2
35
26
Part No.
25
Description
~
34
Class
Illustration
Remarks
8290546
Link roll
B2
Pos. 27.
Also 95/96
8290702
Yoke
B2
Pos. 38.
Also 95/96
8290280
Wooden plate
B2
Pos. 39.
Also 95/96
101-40
SAAB
Page 95
Special tools, body
5
Description
Part No.
8291908
Aligning bench (iater design)
Illustration
Class
B2
Pos. 1. Positions, see fig above.
Remarks
Also 95/96
l
,,
8291874
Wheels
B2
Pos. 2.
8292088
Side support
B2
Pos. 3
8291890
Support, aligner
B2
Pos. 4.
,,
8292153
Extension part, puller arm
B2
Pos. 5.
,,
SAAS
.L
,,
101-41
Page 96
Special tools, body
Part No.
Description
8290637
Fixture, front fender
Class
Remarks
Illustration
B1
S4735
Installing tool decor strip, window glass
Spring to installing tool, windshield
moulding, as from model 1976
Spring to installing tool, rear side window
moulding, 5-door Cambi Coupe
Spring to installing tool, windshield
moulding, as from model 1975
A2
A2
7884166
8290561
7884182
Holder, door
Holder, door
Stay, hoider, door
B3
B3
B3
8291577
Tool, spring, luggagecompartment lid
A2
8486276
Grease, door lock
8291023
8996134
8996142
8996159
A 2
A 2
,.--
S 5506
8291767
8291775
8291551
Pad, front window
Pad, side window
Pad, rear window
A2
A2
A2
S 4741
101-42
SA.'lB
Page 97
Special tools, others
Part No.
Description
Class
7843303
Pliers, hose clamp
Al
7840937
Pliers, splice crimping
Al
Remarks
Illustration
~
S4744
7860695
Pliers, unisulated cable terminals
Al
7860703
Pliers, uninsulated douglas plugs
Al
8291395
Sleeve wrench
A3
8580029
Holder, rotor
A2
SA.Ml
101-43
Page 99
SERVICE INSPECTIONS
15.
Every new car is accompanied by a service card that should
be stamped at every service occasion.
Guarantee service at 12,000 miles (2,000 km) is made
free of charge (except for oils etc. for which a charge is
made).
Other periodic servicing should be performed as per the
periodic servicing, exhaust emission control, supplementary 5,000/10,000 mile ( 10 000, 15 000 km) and supplementary maintenance programmes.
16.
17.
18.
19.
20.
EXHAUST EMISSION
The authorities' regulations governing the emission
of carbon monoxide, hydrocarbons and nitric oxide
in car exhaust fumes are becoming increasingly more
stringent. Saab cars are designed and built to meet
these requirements on the condition that the engines are correctly tuned.
The workshops hold a key position in being able to
limit the emission of toxic gases from cars and therefore make a contribution to keeping pollution down.
Remember that a correctly tuned engine also ensures
that the car runs smoothly and with low fuel consumption.
The relevant adjustments are described in the service
program. We would particularly like to emphasise the
importance of adjusting the ignition system and the
fuel system in accordance with the specifications.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
22.
GUARANTEE SERVICE AT 1,200 MILES (2,000 KM)
1.
2.
3.
4.
5.
6.
7.
8.
9.
DELIVERY INSPECTION
1.
21.
Check, and if necessary, adjust synchronizing of
carburetors (twin-carburetor engines only).
Tighten the wheel bolts.
Adjust the tire pressure incl. the spare wheel.
Check, if necessary, adjust toe-in.
Remove rubber plugs from vent holes in door sills.
Check the tool kit and that the Owners Manual and
Service Card are in place.
Test run car on road and check its condition, especially the function of brakes and clutch.
Check, if necessary adjust engine idling/fast idling
speed and the emission of carbon monooxide (CO).
Check the engine oil level and if necessary replenish
oil.
Check the gear box oil level and if necessary replenish oil. Check the differential oil level (cars with
automatic transmission).
of the fluid in the power steering
Check the le•.;P.I
gear reservoir and top up as necessary.
Check level of coolant and its freezing point.
Check function of all locks, headlights, stop lights,
direction indicators, warning flashers, back-up lights,
indicator lights, windshield wipers/washer, headlight
wipers/washer, heater fan and signal horns.
Check, if necessary, adjust the headlight alignment.
Check the battery electrolyte level and charging
condition.
Tighten cable terminals at battery, starter motor,
voltage regulator and alternator.
Check, if necessary, adjust V-belts.
Check, if necessary, adjust the ignition setting.
Check the fluid level and if necessary replenish
brake fluid in the master cylinders for brakes and
clutch.
Check brake hoses and lines for leakage.
Check function of all door locks and the hood lock.
Check, and if necessary, adjust the basic setting of
the carburetor main jet and fuel needle.
SAAB
10.
11.
12.
13.
14.
15.
16.
17.
18.
Check cylinder head nuts and bolts to prescribed
torque.
Check and if necessary adjust valve clearance.
Check and tighten flange screws of inlet manifold
and carburetor/valve housing.
Check and tighten exhaust manifold retaining
screws and exhaust pipe flange nuts.
Check exhaust system for leaks; check and tighten
exhaust pipe clamp and suspension screws.
Check and tighten screws on all engine mounts.
Change engine oil. Owner pays for oil.
Cars with manual transmission only:
Change transmission oil and clean magnetic drain
plug. Owner pays for oil.
Cars with automatic transmission only:
Check and, if necessary adjust gear selector cable.
Check the movement and play of the throttle cable.
Check oil level in transmission and final drive.
Check the level of the fluid in the power steering
gear reservoir, and top up if necessary.
Check radiator coolant level and test cooling system for leaks (pressure test).
Cars with manual transmission:
Check fluid level in clutch master cylinder and top
up if necessary.
Check function of all locks, headlights, stop lights,
direction indicators, warning flashers, back-up
lights, indicator lights, brake warning light, seat
belt warning light, windshield wipers/washer, headlight wipers/washer, heater fan and signal horns.
Check battery electrolyte level and top up if necessary; grease cable clamps.
Check and if necessary adjust V-belt tension.
Check and if necessary adjust dwell angle of breaker points. Grease distributor breaker cam and lubricating felt. Check and if necessary adjust ignition
timing.
Check fluid level in brake master cylinders; top up
if necessary.
Check condition of rubber dust excluders on
steering gear and inner and outer universal joints,
and of rubber seals for ball joints and tie rod ends.
110-1
Page 100
19.
Check and tighten screws securing control arms to
body (front suspension).
Check and if necessary tighten rear axle screws to
the body.
Check and if necessary adjust wheel alignment,
camber, caster and toe-in. Tighten the tie rod end
nuts (both sides).
Check and if necessary adjust the engine idling
speed.
Adjust the deceleration-valve.
Check engine and transmission for oil leakage.
Test-drive car on road and check operations of all
system.
Check the charging pressure, Turbo.
20.
21.
22.
23.
24.
25.
26.
CAUTION! The attachment screw of the engine bracket
in the cylinder head is locked with locking fluid (as from
cha~isNo.99771032719,99772006776,99776016329,
9977003989). and should not be retightened.
REGULAR MAINTENANCE INSPECTION UP TO
AND INCL MODEL 1979
Every 6,000 miles (10,000 km)
Engin~
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Change oil (at least twice a year) and oil filter.
Clean air cleaner insert.
Clean fuel pump filter (carburetor engine).
Check fuel lines in engine compartment for leakage.
Check and if necessary top up oil level in carburetor damping cylinder.
Check the exhaust system for condition and leaks.
Pressure test of the cooling system (check the condition of the hoses).
Check coolant freezing point.
Tighten cylinder head bolts (only first 6,000 miles/
10,000 km).
Check and if necessary adjust carburetor synchronization (two-carburetor engine).
Adjust deceleration-valve (only first 6,000 miles/
10,000 km as from model 1976).
Check and if necessary adjust engine idling speed
and the emission of carbon monoxide (CO) at idling.
5. Check battery electrolyte level and top up if necessary. Tighten and grease cable shoes.
6. Check operation of parking, stop and tail lights, licence plate illumination, direction indicators, horn,
back-up lights, hazard warning signal, interior lighting,
control and indicator lights, windshield and headlight
washers and wipers, brake warning light, instrument
lighting, trunk lighting and ventilator fan.
7. Check condition of washer jets and rubber wiper
blades.
Transmission
1. Manual transmission: Check fluid level and if necessary replenish brake fluid in clutch master cylinder.
2. Manual transmission; Check and if necessary adjust
clutch release bearing play (only up to and incl.
model 1975).
3. Check transmission oil level and top 4p if necessary
(also final drive in automatic transmission).
Brake system
1. Check level in master cylinder, top up with brake
fluid if necessary.
2. Check and if necessary adjust parking brake (only up
to and incl. model 1974).
3. Remove wheels and check thickness of brake pads.
4. Check brake lines and hoses for condition and leaks.
Steering, front suspension and tires
1. Check and if necessary adjust toe-in.
2. Check condition of rubber bellows on steering gear and
inner and outer universal joints, and of rubber seals for
ball joints and tie-rod ends.
3. Check depth of tire tread patterns.
Body
1. Lubricate door stops, door hinges and hood lock mechanism.
Electrical system
1. Check condition of V-belts and adjust belt tension if
necessary.
2. Check and if necessary adjust headlight alignment. Inspect condition of headlights by eye.
3. Adjust spark plugs.
4. Check condition of breaker points. Lubricate distributor breaker cam and lubricating felt. Check and if
necessary adjust dwell angle and ignition timing.
110-2
Test driving
1. Test drive car on road and check operation of all systems, especially brakes and clutch and operation of ·
automatic transmission.